A Deep Dive into Discrete Automation Market 2025: Key Drivers, Growth Factors, and Projections 2025-2034

Which drivers are expected to have the greatest impact on the over the discrete automation market's growth?
The rise in demand for effective production is set to stimulate the expansion of the discrete automation market. Effective production denotes the capacity to generate products at minimal total cost, reducing waste of materials, time and energy, and enhancing the quality and efficiency of the operation. Increasing labour costs, varying raw material costs, and mounting energy expenses push manufacturers towards finding strategies for process optimisation and cost cutting, thus propelling efficient manufacturing practices. Discrete automation technologies such as robotics, PLCs (programmable logic controllers), and conveyor systems, refines production processes by allowing automated assembly lines to function continually at stable speeds, thereby augmenting productivity and diminishing cycle times. For instance, a report by the International Federation of Robotics (IFR), a non-profit organization based in Germany, in September 2023, announced that industrial robot installations hit a new record of 553,052 units in 2022. This indicated a 5% rise from the previous record of 526,144 units installed in 2021. Therefore, the surge in demand for effective production practices stimulates the expansion of the discrete automation market.

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What is the future CAGR of the discrete automation market, and how will it impact industry expansion?
In recent times, the discrete automation market has seen robust growth. It is projected to increase from $5.98 billion in 2024 to $6.39 billion in 2025 with a compound annual growth rate (CAGR) of 7.0%. The accelerated growth in the past era is due to the escalating complexity of manufacturing operations, the necessity for operational efficiency, regulations demand, heightened labor costs, and a call for quality and precision.

It is projected that the discrete automation market will experience robust growth in the coming years. By 2029, the market is expected to hit $7.94 billion, growing at a compound annual growth rate (CAGR) of 5.5%. This surge during the forecasted period can be credited to embracing industry 4.0 technologies, commitment to flexible and agile manufacturing, the rise of edge computing solutions, a focus on sustainability and energy efficiency, and the growth of internet of things (IoT) applications. Upcoming trends include the growth of digital twins in manufacturing, the rising usage of cloud-based automation platforms, enhancement of predictive maintenance solutions, the evolution of autonomous manufacturing systems, and an increase in the demand for cybersecurity solutions in automation.

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What trends are poised to drive the future success of the discrete automation market?
Key players in the discrete automation industry are focusing on the development of advanced tools, such as life cycle assessment (LCA) automation, in their quest to gain a competitive edge. Essentially, LCA automation is a technology that provides an all-inclusive solution for discrete manufacturing by incorporating advanced automation technologies to improve production processes, enhance efficiency, and boost productivity. For instance, in March 2023, the latest development in LCA automation was introduced by Sphera Solutions Inc., a software company based in the US. This innovation has transformed sustainability practices in discrete manufacturing. Thanks to Sphera's novel solution, the time required for company-wide LCA analyses will shrink dramatically from months to just minutes, leading to significant efficiency gains. With the ability to automatically import primary product data from the Bill of Materials (BOM) and quickly calculate emissions, this new version enables discrete manufacturers to carry out full-scale, reliable LCAs across all their products within shorter periods. The ultimate goal of LCA Automation is to help businesses, especially those manufacturing complex products, to systematically lower greenhouse gas (GHG) emissions during production, aligning these processes with sustainability goals.

Which key market segments comprise the discrete automation market and drive its revenue growth?
The discrete automation market covered in this report is segmented -

1) By Type: Product Lifecycle Management (PLM), Manufacturing Execution System (MES), Programmable Logic Controllers (PLC), Distributed Control System (DCS), Other Types
2) By Component: Solutions, Services
3) By Application: Packaging, Automotive, Textile, Aerospace And Defense, Food Processing, Other Applications

Subsegments:
1) By Product Lifecycle Management (PLM): Product Data Management (PDM), Product Design And Development, Change Management, Collaboration Tools
2) By Manufacturing Execution System (MES): Production Monitoring, Process Control, Quality Management, Inventory Management, Scheduling And Dispatching
3) By Programmable Logic Controllers (PLC): Modular PLC, Compact PLC, Rack-Mounted PLC
4) By Distributed Control System (DCS): Process Control Systems, Supervisory Control Systems, Integrated Control Systems
5) By Other Types: Human-Machine Interface (HMI), Supervisory Control And Data Acquisition (SCADA), Industrial Robots, Motion Control Systems

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What regions are at the forefront of discrete automation market expansion?
Asia-Pacific was the largest region in the discrete automation market in 2024. North America is expected to be the fastest-growing region in the forecast period. The regions covered in the discrete automation market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.

Who are the leading players fueling growth in the discrete automation market?
Major companies operating in the discrete automation market are Hitachi Ltd., Siemens AG, Cisco Systems Inc., Mitsubishi Electric Corporation, Honeywell International Inc., ABB Ltd., Invensys plc (Schneider Electric Co.), Toshiba Corporation, Eaton Corporation plc, Texas Instruments Incorporated, Emerson Electric Co., GE Grid Solutions, ANDRITZ GROUP, Rockwell Automation Inc., Omron Corporation, Valmet Oyj, Azbil Corporation, Ingeteam, Chongqing Chuanyi Automation Co. Ltd., HollySys Automation Technologies, Nanjing Sciyon Automation Group Co. Ltd., Beijing consen Technology Co. Ltd., Shanghai Automation Instrumentation Co. Ltd., Yokogawa Electric Corporation, ZAT Company, SUPCON Technology Co. Ltd., Shanghai Xin Hua Control Technology (Group) Co. Ltd., Nanjing Delto Technology

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What Is Covered In The Discrete Automation Global Market Report?

• Market Size Forecast: Examine the discrete automation market size across key regions, countries, product categories, and applications.
• Segmentation Insights: Identify and classify subsegments within the discrete automation market for a structured understanding.
• Key Players Overview: Analyze major players in the discrete automation market, including their market value, share, and competitive positioning.
• Growth Trends Exploration: Assess individual growth patterns and future opportunities in the discrete automation market.
• Segment Contributions: Evaluate how different segments drive overall growth in the discrete automation market.
• Growth Factors: Highlight key drivers and opportunities influencing the expansion of the discrete automation market.
• Industry Challenges: Identify potential risks and obstacles affecting the discrete automation market.
• Competitive Landscape: Review strategic developments in the discrete automation market, including expansions, agreements, and new product launches.

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