Press release
Ceramic Foundry Sand Market Growth Driven by Demand for High-Performance Materials and Sustainability
Ceramic Foundry Sand Market
According to the U.S. Geological Survey (USGS), the global industrial sand market, which includes ceramics, has been growing at approximately 5% annually, with foundries being a major consumer of these materials. As industries demand more intricate and accurate metal components, the use of ceramic foundry sand is gaining traction for its ability to deliver flawless castings.
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A significant driver behind this market growth is the increasing preference for eco-friendly materials. Ceramic foundry sand, a more sustainable alternative to conventional silica sands, produces less environmental impact during the casting process. With tightening regulations and growing industry pressure to adopt greener practices, the demand for eco-friendly materials like ceramic foundry sand has risen by more than 15% over the past five years.
China, a major player in the construction industry, has reported significant growth in construction output, which has further fueled demand for high-quality materials such as ceramic foundry sand. The country's construction sector is expected to continue contributing 6% to its GDP until 2025, further boosting the demand for casting materials.
Market Drivers:
The growing demand for ceramic foundry sand is largely driven by its exceptional qualities, including its high refractoriness, low thermal expansion, and outstanding recyclability. These qualities make it an ideal choice for metal casting processes used in sectors like automotive, aerospace, and heavy machinery, which require high-quality metal components.
Foundries are also under pressure to reduce waste and adopt sustainable practices. Ceramic foundry sand is highly durable and reusable, allowing foundries to cut costs and reduce waste, which further accelerates its adoption. Its combination of sustainability and superior performance is propelling its market growth.
Innovations in the Industry:
In line with the rising demand for ceramic materials, companies like CeramTec are introducing innovative products. For example, CeramTec developed a ceramic power module for e-mobility solutions in collaboration with the Fraunhofer Institute, aiming to enhance cooling solutions for power electronics. This new product highlights the expanding use of ceramic materials in next-generation technologies.
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Market Restraints:
Despite its advantages, the market faces challenges, including a lack of awareness about the benefits and applications of ceramic foundry sand. Many foundries, especially those in regions with long-standing use of traditional materials like silica sand, remain unaware of ceramic sand's potential to improve casting quality and reduce flaws. Misconceptions about the cost of ceramic foundry sand and limited marketing efforts from distributors and manufacturers contribute to hesitancy in adopting this material.
Small and mid-sized foundries, in particular, are less likely to switch to new materials without clear evidence of their benefits. To address this, focused marketing campaigns, training, and awareness-raising initiatives are needed to promote the advantages of ceramic foundry sand.
Market Segmentation:
The ceramic foundry sand market is categorized based on mesh size, including Below 70 mesh, 70-100 mesh, 100-120 mesh, 120-200 mesh, and Above 200 mesh. In 2023, the Below 70 mesh category led the market due to its versatility and suitability for various casting tasks. Its fine-grained structure strikes an ideal balance between permeability and surface polish, making it the preferred choice for heavy machinery, automotive, and aerospace sectors.
The 70-100 mesh category is the fastest-growing segment, driven by its use in precision casting for intricate and detailed parts. This mesh size offers the right balance of mold permeability and surface finish, making it increasingly popular in industries requiring lightweight and complex metal parts.
Ceramic Foundry Sand Top Companies and Competitive Landscape
The Ceramic Foundry Sand Market is very competitive, with major players working on new products, high quality, and expanding into new areas to stay ahead of the competition. With a strong portfolio and cutting-edge manufacturing capabilities, major businesses including Saint-Gobain, Itochu Corporation, and Carbo Ceramics Inc. dominate the market.
These companies make large R&D investments to provide high-performance sand varieties that are suited for different casting applications. Additionally, by providing affordable solutions, regional competitors in emerging markets support localized competition.
As businesses look to increase their global presence and satisfy the rising demand from sectors including heavy machinery, aircraft, and the automotive industry, strategic alliances, mergers, and acquisitions are common.
In March 2024, Landmark Ceramics celebrated investing USD 72 million in production capacity and logistics. The business plans to increase tile manufacturing and establish a new logistics center close to Nashville, Tennessee, in the United States.
Some of the key companies in the global Ceramic Foundry Sand market include:
Saint Gobain
Chesapeake Specialty Products
Hari Om Industries
Kupper Corporation
Luoyang Kailin Foundry
Gongyi Yuanyang Ceramsite
Miller and Company
Minspar
Quarzwerke Gmbh
Fisher Sand and Gravel
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Ceramic Foundry Sand Latest Industry Updates
In April 2024, To get a bigger market share in the tile industry, Meghna Ceramic Industries invested USD 45 million to expand its production capacity. The company has been manufacturing 51,000 square meters of "Fresh Ceramics" tiles every day since July 2023 at its plant close to Dhaka.
In November 2023, SK Nexilis, a South Korean company, began producing ultrathin, oxygen-free coppers (4 microns) at its new plant in Malaysia. This facility was constructed at an investment of KRW 900.0 billion (~USD 690.0 million) and has an annual capacity of 57.0 kilotons. It has the biggest lines of manufacturing for oxygen-free coppers in the world.
Ceramic Foundry Sand Market Segmentation Analysis
Type Outlook (Revenue, USD Million; 2020-2033)
Below 70 mesh
70-100 mesh
100-120 mesh
120-200 mesh
Above 200 mesh
Application Outlook (Revenue, USD Million; 2020-2033)
Core Casting
Mold Casting
Geography Outlook (Revenue, USD Million; 2020-2033)
North America
United States
Canada
Mexico
Europe
Germany
France
United Kingdom
Italy
Spain
Benelux
Rest of Europe
Asia-Pacific
China
India
Japan
South Korea
Rest of Asia-Pacific
Latin America
Brazil
Rest of Latin America
Middle East and Africa
Saudi Arabia
UAE
South Africa
Turkey
Rest of MEA
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Ceramic Foundry Sand Market Size@ https://www.emergenresearch.com/industry-report/ceramic-foundry-sand-market/market-size
Ceramic Foundry Sand Market Share@ https://www.emergenresearch.com/industry-report/ceramic-foundry-sand-market/market-share
Ceramic Foundry Sand Market Trends@ https://www.emergenresearch.com/industry-report/ceramic-foundry-sand-market/market-trends
Ceramic Foundry Sand Regional Market Demand@ https://www.emergenresearch.com/industry-report/ceramic-foundry-sand-market/regional-market-demand
Ceramic Foundry Sand Market Analysis@ https://www.emergenresearch.com/industry-report/ceramic-foundry-sand-market/market-analysis
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