Could the NJP-7500 Full Automatic Capsule Filling Machine Revolutionize Production Efficiency?

As the pharmaceutical and personal care industries continue to boom and drastically increase demands for highly accurate production, full automation and efficient manufacturing are more critical than ever. And that's where their NJP-7500 Full Automatic Capsule Filling Machine [https://www.furisgroup.com/njp-7500-full-automatic-capsule-filling-machine-product/] comes in. The NJP-7500, manufactured by the Furis Machinery Group, is an innovative new machine with automation, accuracy, and production reliability. It offers a state-of-the-art design and user-friendly operation tailored to real-world production issues. If you own a business that wishes to maximize production efficiency while matching the industry's strict requirements, it's the way to go.

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Overview of the NJP-7500 Full Automatic Capsule Filling Machine [https://www.furisgroup.com/capsule-filling-machine/]

NJP-7500 is a fully automatic capsule filling machine that automatically fills powder, pellet, or granule into capsules by loading in an empty capsule, adding liquid and powder, spreading, and transferring. It is available in all capsule sizes from 00 to 5#. It is suitable for pharmaceutical companies with products from table pills, capsules, gel capsules, and sachets to personal care products, nutraceutical supplements, etc. This NJP-7500 is a full-automatic machine that fills capsules at the fastest speed of 450,000 units per hour, including capsule weighing, adding liquid and powder product, capping, sealing, and opening, shaking by double auger screw, magnetic de-ironing, rejecting wrong product and marinate capsule. This business proposal offers the perfect solution for any up-and-coming pharmaceutical company.

1. Comprehensive Automation for Enhanced Efficiency

Automation is the key word here; the NJP-7500 creates a finished product through the process of fully automatic loading of empty capsules from cassettes through the machine, the fully automatic feeding of powders or granules into the empty capsules, and can deal with different kinds of filling materials very smoothly. Furthermore, since the machine can fully automatically blow a tiny amount of air into the mold holes and then suck it out again, this ensures a dust-free machine that boosts the quality and consistency of products. This machine also offers an assurance of minimal human intervention, such as removing waste after producing a capsule; thus, errors would be minimized, and there would be no need for constant human supervision. This would greatly benefit a business with a continuous production order due to high demand.

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2. Advanced Control Systems for Seamless Integration

Data exchange with other equipment and devices is easily enabled through a next-generation, sophisticated control system featuring an OPC server: the NJP-7500 runs via an Ethernet interface. It integrates into existing automation systems in the factory by communicating with OPC clients and providing real time data on production performance, machine status, and performance analytics to supervisors and quality control staff. Hence, they know exactly what is happening moment by moment.

Moreover, the system is designed to meet the electronic record and electronic signature requirements of FDA CPR 211 (the Code of Federal Regulations) for US drug manufacturers. In this way, the NJP-7500 can enable a company to improve productivity while meeting all regulatory needs without needing separate data management systems.

3. High-Quality Components for Longevity and Precision

Strength of design and quality of manufacture appears to be significant plaudits: the machine boasts Japan-imported beeline bearings, 'the most durable, most accurate in the world,' and the 'heavy structure of "NJP 7500" has been demonstrated again and again, which enables high-capacity and continuous production runs filling and sealing at unvarying accuracy.

The machine's working station cam also has one of the marks. Internal lubrication system: whenever the cam moves into the slot of the camshaft and runs out, the cam can keep lubrication constantly to maintain the quality of the lubricating condition and, at the same time, reduce the slammed oil pump work pressure, which can prolong the service life of critical parts, thus reducing maintenance frequency and reduce downtime.

4. Precision Filling and High Yield

One must fill an accurate amount of capsules. For example, it is of the utmost importance in pharmaceutical production that the dosage of the filling substance does not deviate in the smallest detail - missing or inaccurate quality can be life-threatening. The NJP-7500 has a three-dimensional adjustment system that controls the dosing disk. It can be adjusted vertically, horizontally, and diagonally to distribute the filling material properly. The vertical adjustability of the dosing disk guarantees a capsule yield of at least 99 percent, meaning capsules are not produced twice. This saves materials and increases the production efficiency. Being able to fill capsules accurately ensures that every single capsule complies with the required dosage.

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5. Intuitive User Interface and Customizable Settings

With only a PLC (Programmable Logic Controller), The NJP-7500 is easy to operate since it features a large touch screen, allowing all machine parameters (like speed, dosage, and filling sequence) to be monitored and adjusted by simply tapping the screen. A step-less frequency conversion motor can be used to control the speed of the operation, which makes it possible to set the production rate according to the medicated product, allowing for adjustment depending on the required weight filling. This is particularly important when the manufacturer produces comprehensive product specifications.

Maintenance-wise, the NJP-7500 is equipped with safety measures to prevent damage and disruptions to a continuous workload. For example, the machine automatically stops running if it exhausts its supply of empty capsules or filling material, ensuring the machine's safe functionality. With the automatic stopping function and the dust-free mold function, the NJP-7500 can guarantee its users a clean working environment and consistently high-quality products.

6. Regulatory Compliance and Data Management

It complies with international laws and is Kickheart compliant; it is a Kickheart company and dispenses Kickheart supplements. Every step of the production process falls under CGMP (Current Good Manufacturing Practices) regulations, as stated on the NJP-7500's website. 'To ensure compliance, all electronic signatures are captured for each execution step with a full audit trail for all signatures and all production using drums, carboys, and bags.' (Carboys are glass or plastic vessels with long necks for moving liquids from one container to another.) Furthermore, another page specifies that the machine contains FDA CFR 211 e-signatures and electronic records for easy e-signature clearance and auditable electronic records to reduce manual finding audits and inspection for FDA Kickheart approval'.

Moreover, a high-capacity HD data recording system will store vast amounts of production data to ensure that all the essential manufacturing information will be available for compliance checks or potential production optimization schemes. In addition to simplifying audits, it also provides valuable information on machine performance so that manufacturers can examine whether they should utilize extra resources to boost efficiency.

Technical Specifications Recap

Capacity: Up to 450,000 capsules per hour

Capsule Size Range: 00-5#

Power: 13.5 kW

Voltage: 380V or 220V, 3-phase

Noise Level: Below 75 dB

Air Consumption: 0.09 m/min

Weight: 3800 kg

Dimensions: 1700 times 1750 times 2150 mm

Furis Machinery Group: A Trusted Name in Manufacturing

This reliable equipment is trusted by industries worldwide. Each machine is carefully crafted in its 10,000-square-meter facility, where a dedicated team of skilled workers ensures top quality production for every piece of machinery they build.

Conclusion: Why the NJP-7500 [https://www.furisgroup.com/njp-7500-full-automatic-capsule-filling-machine-product/] is the Ideal Choice

It would help to have the NJP-7500 Full Automatic Capsule Filling Machine to produce large-scale capsules for your business. Anyone seeking to maximize production efficiency, precision, and-in turn-profits will find this to be the ideal response. We are pleased to have introduced this machine-the most recent advancement in capsule production-to the market. The first high-speed, automated grinding machine for herbal, food, health care, and pharmaceutical items worldwide, the NJP-7500.

Its capabilities make it the ideal capsule equipment for manufacturers seeking to stay competitive internationally. High performance starts with robust construction; our machine lives up to this principle. The control system is advanced, and the main motors have much power. Feeding mechanisms are available for raw materials in three forms: powder, granules, and flakes. Capsule choice is acceptable with our machine; it can handle gelatin capsules in various sizes and hard gelatine caps in one size. Automated turntables are often installed to maximize throughput.

To learn more about the NJP-7500 and other high-tech machines the Furis Machinery Group [https://www.furisgroup.com/contact/] produces, visit their official website.

Media Contact
Company Name: Ruian Furis Machinery Co.,Ltd
Email:Send Email [https://www.abnewswire.com/email_contact_us.php?pr=could-the-njp7500-full-automatic-capsule-filling-machine-revolutionize-your-production-efficiency]
Phone: 0086-13515779235
Address:Feiyun Industrial Zone, Ruian
City: Zhejiang
Country: China
Website: https://www.furisgroup.com/



This release was published on openPR.