Press release
Advanced Process Control (APC) Software Market Opportunities By Industry Share, Statistics, Global Trends Evaluation, Geographical Segmentation, Business Challenges and Investment Opportunities till 2030 |Aspen Technology, Inc., ABB Ltd.
Market Overview:APC software refers to process control solutions that use advanced control methods like model predictive control, nonlinear model-based control, and nonlinear model predictive control. APC software helps process industries optimize processes in real time and improve product quality, consistency, efficiency and safety.
Market Dynamics:
The growth of the APC software market is driven by increasing demand for optimization of industrial processes across process industries like oil & gas, chemicals, pharmaceuticals, food & beverages and metals & mining. For example, APC software helps optimize plant productivity, reduce cycle times and improve energy efficiency in chemical plants. Additionally, the ability of APC solutions to handle complex process variations autonomously and optimize processes remotely is also fueling their adoption across industries. Further, the need to comply with stringent environmental and safety regulations through advanced process control is propelling the APC software market growth during the forecast period.
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Leading to increased productivity through real-time optimization
Advanced process control (APC) software allows operators to optimize processes in real-time by automatically adjusting key operating parameters. This helps maximize production quantities and improve product qualities. By leveraging advanced modelling and process knowledge, APC solutions are able to continuously monitor process variations and fluctuations and make the necessary corrections autonomously. This level of automation leads to significant increases in productivity as plant assets can be pushed to their limits without human intervention. Plants are able to achieve closer to peak performance levels on a sustained basis. The ability of APC to handle minor process disturbances smoothly ensures greater overall equipment effectiveness over time.
Enabling compliance with stringent quality specifications
Modern manufacturing operations have to meet very tight product quality specifications set by regulatory bodies and customers. Even minor deviations can result in batches being rejected or necessitate costly reworks. APC software helps maintain ultra-precise control over critical process variables to help producers stay well within prescribed quality thresholds. Advanced modelling and control techniques supported by powerful algorithms allow APC to control multiple interconnected unit operations simultaneously. This coordinated multivariate approach helps deliver end products with attributes that consistently meet targeted properties. Tighter quality control leads to higher first-pass yields, reduced and helps avoid expensive non-conformances.
Top Key Players:
Aspen Technology, Inc., ABB Ltd., Emerson Electric Co., Honeywell International, Inc., GeneralElectric Co., Rockwell Automation, Inc., Schneider Electric SE, Rudolph Technologies, Inc., Yokogawa Electric Corp., and Siemens AG
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High initial investment and running costs
While APC solutions offer significant long-term benefits, their implementation requires sizable upfront capital expenditure. Advanced control software, supporting hardware infrastructure, modeling software need to be purchased which has a considerable price tag. Additionally, plants need to budget for expert consulting help to develop dynamic models, design advanced control schemes, configure systems, validate and commission them. Once operational, ongoing software licenses, maintenance contracts and regular system upgrades involve recurring operational costs. For some cost-sensitive plants struggling with thin margins, such expenses pose a major restraint until returns can justify the investment. Appropriate project justification and funding availability are critical success factors.
Opening up of new optimization opportunities
As digital transformation accelerates across industries, manufacturing facilities are increasingly embracing smart factory and Industry 4.0 philosophies. This shifts focus from basic automation to higher levels of intelligence, connectivity and autonomy. APC software plays a pivotal role in digital operations by facilitating real-time optimization of integrated plant-wide processes. Advanced analytics capabilities also help operators gain valuable new insights into process behaviours. As digital twin modelling evolves, virtual commissioning aided by digital replicas will become commonplace. New opportunities will emerge for remote monitoring and advisory services. The availability of vast amounts of real-time operating data from plants equipped with APC also paves the way for predictive maintenance and quality applications based on machine learning.
Growing focus on operational flexibility
Consumers today expect customized products and smaller batch sizes. At the same time, global supply chains have become more volatile in wake of trade wars and geo-political uncertainties. As a result, manufacturers are under pressure to rapidly switch production between different product families or even modify recipes on-the-fly. APC software helps plants achieve a level of dynamism needed for the dynamic market conditions. Tightly integrated advanced control allows seamless transition between dissimilar processes within minimum changeover times. Model predictive functionalities support optimal control even during transitions to help minimize variability. The self-learning abilities of APC make plants more flexible to handle unplanned disturbances and changes of any kind. This translates to superior agility and responsiveness in volatile markets.
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Key Questions Addressed in the Market Report:
What is the expected size, share, and CAGR of the Advanced Process Control (APC) Software Market over the forecast period?
What are the key trends expected to influence the Advanced Process Control (APC) Software Market between 2023 and 2030?
What is the expected demand for various types of products/services in the Advanced Process Control (APC) Software Market?
What long-term impact will strategic advancements have on the Advanced Process Control (APC) Software Market?
Who are the key players and stakeholders in the Advanced Process Control (APC) Software Market?
What are the different segments and sub-segments considered in the Advanced Process Control (APC) Software Market research study?
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