Flatwire & HAIR-PIN Motor Market Size, Share, Growth, Forecast, Analysis, Segmentation, Overview | Valuates Reports

Flatwire & HAIR-PIN Motor Market

The global Flatwire & HAIR-PIN Motor market size is estimated to be worth US$ 246.8 million in 2022 and is forecast to a readjusted size of US$ 1070.4 million by 2028 with a Compound Annual Growth Rate (CAGR) of 27.7% during the review period. The Flatwire/HAIR-PIN Motor market covers Hairpin Winding, Double-ended Welding Winding, Wave Winding, etc. The flat wire hairpin motor can increase the rotor's stiffness and reduce rotor noise. Furthermore, the cogging torque and additional electromagnetic noise of the motor can be significantly reduced by using a relatively small notch size. This factor is expected to drive the growth of the Flatwire & HAIR-PIN Motor market

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Flatwire & HAIR-PIN Motor Market Trends

While hairpin motors employ flat, rectangular wires, conventional motors use round wires. In the market for new energy vehicles, drive systems with a lot of volumes, a lot of weight, and little power are not very common. Because there are gaps between round wires and flat wires are more compact, using flat wires can significantly enhance the slot's full rate, which refers to the percentage of space occupied by the coil after being inserted in the slot. In general, the more wires in the coil, the stronger the magnetic field produced, and the more power the motor has, the higher the slot's full rate. According to the data, a flat wire motor can occupy 20-30% of the wire in the same area, which can be interpreted as a 20-30% increase in motor power. The volume of the hairpin motor will be less with the same power density. The flat wire arrangement also has significant benefits over conventional motors. This factor is expected to drive the growth of the Flatwire & HAIR-PIN Motor market.

Furthermore, performance at higher temperatures is improved. There are fewer internal cavities, a larger area of contact between the flat wire and the flat wire, and improved heat conduction and dissipation. Through the use of temperature field simulation, it has been determined that the flat copper wire motor winding of the same design experiences a 10% lower temperature rise than the round copper wire motor. Other performances, including temperature, can be enhanced in addition to improved heat dissipation. This factor is expected to fuel the growth of the Flatwire & HAIR-PIN Motor market.

less electromagnetic hum To efficiently lower the cogging torque and further lower the motor's electromagnetic noise, a relatively tiny slot size can be used. Save copper and increase effectiveness. Due to process issues, the ends of traditional round wire motors are typically longer; otherwise, it is simple to damage the copper wire during the process. Because the wires for a hairpin motor are hard-wired, processing can reduce the size of the ends, saving copper and increasing efficiency. This advantage will further fuel the growth of the Flatwire & HAIR-PIN Motor market.

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Flatwire & HAIR-PIN Motor Market Analysis

Regarding the sales side, this report focuses on the Flatwire & HAIR-PIN Motor sales by company, by type, and by application from 2017 to 2022, with projections through 2028.
Global key players of flatwire & HAIR-PIN motor include Huayu Automotive Systems, BorgWarner, etc. Global top 3 companies hold a share about 60%. Asia Pacific is the largest market, with a share about 40%, followed by Europe and Americas with the share about 35% and 20%. In terms of product, hairpin winding is the largest segment, with a share over 60%. And in terms of application, the largest application is battery electric vehicle, with a share about 70%.

Flatwire & HAIR-PIN Motor market is segmented by Type and by Application. Players, stakeholders, and other participants in the global Flatwire & HAIR-PIN Motor market will be able to gain the upper hand as they use the report as a powerful resource. The segmental analysis focuses on production capacity, revenue and forecast by Type and by Application for the period 2017-2028.

Flatwire & HAIR-PIN Motor Market by Type
• Hairpin Winding
• Rectangular Winding
• Distributed Winding
• Concentrated Winding
• Wave Winding

Flatwire & HAIR-PIN Motor Market by Application
• Battery Electric Vehicle
• Hybrid Electric Vehicle

Major Players in the Flatware & HAIR-PIN Motor Market
• Huayu Automotive Systems
• BorgWarner
• Denso
• Hitachi
• HYCET Technology
• Tianjin Santroll Electric Technology

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