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Remote Crane Monitoring Solution

03-27-2020 01:55 PM CET | Industry, Real Estate & Construction

Press release from: VerveTronics Imagineering Pvt. Ltd.

Vervetronics Remote Crane Monitoring Solution System is a comprehensive solution of iot Crane, Customised Crane System and Crane Tracking as per client's requirement. Providing Solution for Crane Preventive Maintenance and eot Crane Maintenance and providing expertise and the best monitoring solution to the client is the only thing we aim for.

To achieve high productivity with low maintenance cost from complex machinery like cranes, they need to be continuously administered. A crane monitoring system ensures continuous supervision of wear and tear, fault detection and analysis.

Benefits for crane manufacturers:
1) Fully indigenous - hence can be customised to your needs.
2) Track usage of crane (for usage based preventive maintenance) with respect to:
a)Number of hours
b)Number of times motor overload
c)Number of up-down
3)Supply voltage fluctuations if any (which affects electrical motor life).
4)Alerts in case of:
a) High temperature on electric motor.
b) Increased vibrations on electric motor.
c) Brake shoes needing replacement (when effectiveness of brakes reduces).
5) Any other custom alerts, data collection as per your specific crane model.

Benefits for crane users:
1) Fully indigenous - hence reports, alerts, can be customised to your needs.
2) Track usage in hours for manufacturing setup.
3) Daily / weekly reports by email on:
a) Hours used / idle time.
b) Number of up-down movements (pieces manufactured).
c) Overloads if any. Other usage based information.
4) Daily alerts on:
a) Operational parameters - duty cycle.
b) Need of maintenance based on motor temperature, vibrations etc.

Solution details:
Parameters collected:
The system collects following information using different sensors:

R-Y-B voltage and current of the electrical motor. This information is used to monitor the power usage. Advanced analytics (AI based algorithms) are used to detect anomalies and deterioration in the motor operation. This in turn gives an advanced notice to the user to carry out preventive maintenance thus avoiding costly breakdown.

Electrical motor temperature. This information is critical in preventing burnout of the motor which could be extremely costly. The system sends timely alerts when the temperature goes beyond a safe limit before it causes any harm. The alert can be sent using SMS, E-mail or similar mechanism.

Electrical motor vibration. This is a long-term monitoring solution which tracks wear and tear of the motor over long period of time - months or years. The Artificial Intelligence based algorithm notifies the user when it is time for overall preventive maintenance of the mechanics of the motor. Higher vibration could be just a nuisance, or it could be an early symptom of the imminent failure. The system alerts the user of the possibility in timely manner.

Operator button press for crane movement to up, down, left, right, stop. This is to keep track of how many times different type of movement was done on the crane. Later this information is consolidated to measure number of units manufactured, or moved from one station to another, and such other production related information.

Motor CDF (Cyclic Duration Factor). Using total number of starts and stops, Motor CDF is calculated and used to alert the user in case of overload of duty cycle.

You can visit our site https://www.vervetronics.com or http://www.vervetronics.com/solutions/iot-heavy-material-vehicle-monitoring/remote-crane-monitoring-solution/ or you can also mail us on contact@vervetronics.com

VerveTronics Imagineering Pvt. Ltd.
Anant Manohar", 3rd Floor, Flat-8, Paud Rd, above Balaji Automobile, Bhusari Colony, Pune, Maharashtra 411038.
9021506588

Vervetronics, a Pune (India) based company providing Embedded & IoT product development services,with expertise in Functional Safety,Functional Safety FuSa, Reliability, Availability, Maintainability, RAMS Embedded Hardware, Software, Remote Monitoring IOT Products.

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