Rising energy efficiency initiatives to support the increasing demand for low voltage drives

With intensifying focus on energy efficiency & sustainability along with the amplifying need to curtail costs, low voltage drives are gaining remarkable traction. Low voltage (LV) drives are designed to work at output voltage (up to 690 V) and are well suited for both low- and high-power applications. LV drives are easily available and smaller in size as well as less expensive in comparison with medium-voltage (MV) drives. These drives can supply three-phase voltage output to the motor while operating on single phase voltage input.

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Low voltage drives provide safety, energy efficiency, increased production, and affordability, which has augmented their application in diverse sectors. Fast-track industrialization has resulted in an upsurge in the product application in conveyors, lifts, etc., which uses regenerative low voltage drives on a large scale. Moreover, with the introduction of advanced products, the application range of the product is gradually extending, which will contribute to augment its global demand.

Low voltage drives are being equipped with regenerative technology to facilitate usage in large cabinet-mount drives. Regenerative low voltage drives are capable of converting connected load and mechanical energy of motor into electrical energy under braking conditions on low voltage output. Food and beverage processing & packaging, warehouses, automotive factories, parcel handling, and manufacturing facilities extensively use conveyors, hoists, and lifts to raise and lower loads, which generate demand for LV drives.

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Low voltage drives can be employed through two systems: open loop control and closed loop control. Open loop control system lacks a feedback device to detect output and make modifications. Such properties make open loop control systems ideal for application in fans, conveyors, and pumps, as these machines require occasional change in speed, with constant load.

A system with external feedback component to sense, compare, and correct the output to attain desired results is referred as closed loop control system. A prime example to understand closed loop control system is servo drive. This drive has an amplifier, controller, motor or actuator, and feedback devices such as a resolver or encoder. Siemens’ Simatic Micro-Drive F-TM Servodrive is an example of the same, which is an extension its Simatic Micro-Drive product line. The latest servo drive system consists of the Simatic ET 200SP, Simatic Micro-Drive F-TM Servodrive drive controller module, universal motors, and plug-in cables. It is ideal for use in production machines, shuttles for stacker cranes, automated guided vehicle systems, and positioning tasks.

LV drives have also found application in the mining sector as a result of advancements being made by various technology companies. For instance, Electric Vehicle Systems and Technology (EVS&T) has advanced the way to power mining machinery on low voltage. The company has retrofitted Toyota Landcruiser with ultra-low voltage drive system. The system is installed to power internal combustion engine with a voltage of 3V in a safer way. This technology will be able to drive light and heavy mobile mining equipment efficiently. It will also help to decrease ventilation costs, eradicate health concerns due to diesel particulate matter, benefit mine’s social license, and increase production of mines.

Technological advancements in LV drive technology has opened up new application avenues for the product. Low voltage drives industry has been witnessing substantial demand from the automotive industry. Electric vehicles accommodate various electric components running on high voltage, which can cause serious harm to people. Thus, to ensure safety and optimum performance, it is imperative to use safe-to-touch voltage drives. In 2018, Volabo introduced a low voltage electric drive which can operate on 48 volts only. This electric drive offers safety benefits to mechanics, autoworkers, customers as 48 volts is safe to touch. Also, it is affordable, powers safety equipment in electronic vehicles, and renders switchable gear boxes.

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