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Pressure Sensors Constructed for Sub-sea Level Measurement

05-12-2011 05:19 PM CET | Energy & Environment

Press release from: American Sensor Technologies

Typically an ROV (Remotely Operated Vehicle) is lowered into the ocean with a pressure port either installed inside an enclosure or completely exposed to the sea water. As the ROV is submerged, water pressure is exerted on the diaphragm of a pressure sensor. The deeper the system is submerged, the higher the pressure. By calculating salt water density at 1.025 (or 2.5% more dense than fresh water at 4°C) a correlation between pressure and output signal can be made to measure equipment depth.

For example, when a pressure sensor is packaged with a pressure range of 0-5075 PSI (350 Bar) and a 4-20mA output signal, the pressure sensor will read 0 PSI or 4mA at the surface. When the sensor is submerged with the equipment, the pressure will increase along with the linear output signal up to 20mA at a depth of approximately 12,000 feet (3657.6 meters). This is calculated by: (5075 PSI x 27.68 inches of water column x 1.025 density)/12 inches = approx. 12,000 feet

Construction is Key for Pressure Sensor Survival
Pressure sensors submerged in sea water need certain mechanical considerations to survive the corrosive environment. American Sensor Technologies packages its AST 4000 Series of Pressure Sensors with all 316L stainless steel wetted parts including the pressure sensing element, housing and electrical connection to survive sub-sea environments. Even deep in the ocean where oxygen levels are low and water movement continuous, pitting and crevices of the AST 4000 Pressure Sensors are minimal due to its construction.

Because the AST 4000 Pressure Sensors have a one piece 316L construction and a thick diaphragm membrane without any welds or O-rings, sensors are ideal for sea level measurement. The diaphragm is thicker, leading to longer life, as there is no potential leak path, and only one material to consider.
Pressure sensors that employ a separate diaphragm than the pressure port must ensure wetted materials of the pressure port are compatible with stainless steel.

Electrical termination is also a key factor for sub-sea applications. AST 4000 Series Pressure Sensors use a wet, plug gable style connector that can withstand 10,000 PSI of pressure. Made of 316L material, it completely seals the electronics of the pressure sensor. The threaded connector is made with gold contacts and glass reinforced epoxy to maintain media compatibility and long-term use.

The AST 4000 pressure sensors provide gauge, sealed gauge or compound gauge pressure measurement in ranges up to 10,000 PSI. Sensors are calibrated and temperature compensated to ensure stability over specified ranges. Units offer accuracy of < + 0.5% BFSL at 25ºC (77º F) and long-term stability of +0.25% full scale output per annum. Offering a wide range of options for OEMs, system integrators and end-users, AST 4000 pressure sensors can be constructed as a millivolt output pressure sensor, amplified output pressure transducer, or 4-20mA loop powered pressure transmitter using MEMS technology.

For additional information, please visit American Sensor Technologies website at or email at

American Sensor Technologies, Inc. (AST) manufactures MEMS pressure sensors, pressure transducers and pressure transmitters that offer the best price-performance ratio in the industry. Manufactured in New Jersey, AST pressure sensing products are built with a full selection of hazardous area and industrial approvals to service customer applications. Common industries utilizing AST sensor products are industrial OEM hydraulic systems, fuel cells, medical gases, HVAC, refrigeration (ammonia, Freon, CO2), Oil & Gas exploration and production, and off-road vehicles. AST’s exclusive, proprietary Krystal Bond™ Technology (an advanced process in which inorganic materials are molecularly diffused onto a metallic surface in the presence of certain gases) produces high-performance pressure sensing products through the use of a single piece of stainless steel. AST offers a variety of UL and CSA approvals for Explosion-proof, Intrinsically Safe, and Non-incendive pressure transmitter applications. For more information on AST pressure sensing products and technology, please visit Through the acquisition of noted LVDT manufacturer Macro Sensors (, AST also offers a full line of linear/rotary position sensors, as well as related instrumentation.

450 Clark Drive
Mt. Olive, NJ 07828

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