Global PP Nonwoven Market Would Keep Increasing With Annual Growth Rate With 5.7%, And A Little Higher Speed In China.

“The global Polypropylene (PP) Nonwoven Fabric (PP Non-Woven Fabric) market is valued at 11500 million US$ in 2017 and will reach 16700 million US$ by the end of 2025, growing at a CAGR of 4.8% during 2018-2025.”

Description:

PP nonwoven fabric Market is a thermoplastic material with excellent comprehensive performance; moreover, it is small in density, easy to produce and has low production costs. However, it also has some defects, such as a low melting point, low thermal deformation temperature, poor creep-resistant performance, poor dimensional stability, low temperature brittleness, etc.

On the other hand, PP nonwoven fabric itself is resistant to erosion by mildew, but it cannot directly kill it. Furthermore, its side-chain polymers have flexible molecule chains and are non-polar, with the latter attribute making it difficult to blend with other polymers, and the weak molecule combination making its heat resistance poor. Thus, in order to expand the functions of PP nonwoven fabrics, it is necessary to modify and process it.

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The major manufacturers covered in this report

AVINTIV
Kimberly-Clark
AVGOL
First Quality
Toray
PEGAS
Fitesa
Fibertex
Mitsui
Wonderful Nonwovens
Regent Nonwoven Materials
Huifeng Nonwoven
Dalian Ruiguang Nonwoven
CHTC Jiahua
Kingsafe Group
Jinsheng Huihuang
Shandong Kangjie Nonwovens
Hubei Huanfu Plastic Products
Action Nonwovens
Dongguan Veijun Non-woven
For industry structure analysis, the PP non-woven fabric industry is highly fragmented. A variety of manufacturers ranging from large multinational corporations to small privately owned companies compete in this industry. The top eight producers account for less than 40% of the market. Regionally, China is the biggest production area of PP non-woven fabric, also the leader in the whole nonwoven industry. Europe and USA also produce large amount of PP non-woven fabric per year.

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For forecast, the global PP nonwoven industry would keep increasing with annual growth rate with 5.7%, and a little higher speed in China. We tend to believe this industry now is close to mature, and the demand increasing degree will show a smooth curve. On product prices, the slow downward trend in recent years will maintain in the future, as competition intensifies, prices gap between different brands will go narrowing. Similarly, there will be fluctuation in gross margin.

Geographically, this report studies the top producers and consumers, focuses on product capacity, production, value, consumption, market share and growth opportunity in these key regions, covering

North America
Europe
China
Japan
Southeast Asia
India
Other Regions (India, Southeast Asia, Central & South America and Middle East & Africa)
Nonwoven fabrics are broadly defined as sheet or web structures bonded together by entangling fiber or filaments (and by perforating films) mechanically, thermally or chemically. They are flat or tufted porous sheets that are made directly from separate fibers, molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibers to yarn. Typically, a certain percentage of recycled fabrics and oil-based materials are used in nonwoven fabrics. The percentage of recycled fabrics vary based upon the strength of material needed for the specific use. In addition, some nonwoven fabrics can be recycled after use, given the proper treatment and facilities. For this reason, some consider nonwovens a more ecological fabric for certain applications, especially in fields and industries where disposable or single use products are important, such as hospitals, schools, nursing homes and luxury accommodations.

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Manufacturing Processes of Polypropylene (PP) Nonwoven Fabric (PP Non-woven Fabric):

Staple nonwovens:
Staple nonwovens are made in 4 steps. Fibers are first spun, cut to a few centimeters length, and put into bales. The staple fibers are then blended, "opened" in a multistep process, dispersed on a conveyor belt, and spread in a uniform web by a wetlaid, airlaid, or carding/crosslapping process. Wetlaid operations typically use 0.25 to 0.75 in (0.64 to 1.91 cm) long fibers, but sometimes longer if the fiber is stiff or thick. Airlaid processing generally uses 0.5 to 4.0 in (1.3 to 10.2 cm) fibers. Carding operations typically use ~1.5" (3.8 cm) long fibers. Rayon used to be a common fiber in nonwovens, now greatly replaced by polyethylene terephthalate (PET) and polypropylene. Fiberglass is wetlaid into mats for use in roofing and shingles. Synthetic fiber blends are wetlaid along with cellulose for single-use fabrics. Staple nonwovens are bonded either thermally or by using resin. Bonding can be throughout the web by resin saturation or overall thermal bonding or in a distinct pattern via resin printing or thermal spot bonding. Conforming with staple fibers usually refers to a combination with melt blowing, often used in high-end textile insulations.

Melt-blown:
Melt-blown nonwovens are produced by extruding melted polymer fibers through a spin net or die consisting of up to 40 holes per inch to form long thin fibers which are stretched and cooled by passing hot air over the fibers as they fall from the die. The resultant web is collected into rolls and subsequently converted to finished products. The extremely fine fibers (typically polypropylene) differ from other extrusions, particularly spun bond, in that they have low intrinsic strength but much smaller size offering key properties. Often melt blown is added to spun bond to form SM or SMS webs, which are strong and offer the intrinsic benefits of fine fibers such as fine filtration, low pressure drop as used in face masks or filters and physical benefits such as acoustic insulation as used in dishwashers. One of the largest users of SM and SMS materials is the disposable diaper and feminine care industry.

Spunlaid nonwovens:
Spunlaid, also called spunbond, nonwovens are made in one continuous process. Fibers are spun and then directly dispersed into a web by deflectors or can be directed with air streams. This technique leads to faster belt speeds, and cheaper costs. Several variants of this concept are available, such as the REICOFIL machinery PP spunbonds run faster and at lower temperatures than PET spunbonds, mostly due to the difference in melting points

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