The North American Market for Plastics Compounding : Growth, Future Prospects and Competitive Analysis

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Summary

The compounding of plastic resins is the addition of other materials to neat resins in order to add desirable properties or to make them more processable. This type of operation is conducted by three types of companies: (1) resin producers, (2) plastics processors (such as injection and blow molders, thermoformers, extruders and film/sheet producers) and (3) independent compounderscompanies whose business is making plastic compounds and masterbatches, not resins or molded plastics products.

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Market: Gl
The role of each group varies by product segment, with large-volume processors such as extruders of sheet, film and pipe, and profiles assuming a more important compounding role than batch-focused processors like injection molders. Over the years, the compounding growth rate for resin producers has generally been slower than that of processors and compounders, as these latter companies take a bigger role in markets where significant proprietary technology is involved. Compounding trends are also highly dependent on different economic scenarios; for example, when polyethylene prices are high, PE bag makers and other large processors often compensate by increasing the addition of (that is, compounding with) cheaper calcium carbonate filler.

The production of compounded plastics is a large business and a highly competitive one. Competition is based on many factors, including speed, delivery, service, performance, product innovation, product recognition, quality and price.

Based on our research, BCC Research sees trends of growth in thermoplastic compounding, such as:
- Compounding by processors should grow faster than that by producers or independent compounders.
- Calcium carbonate will remain the dominant thermoplastics filler with almost 80% of the filler market by volume.
- Carbon fiber reinforcement demand will continue to grow at double-digit rates, led by industrial (including automotive/energy) applications.
- Global sales of carbon nanotube-reinforced polymers will continue to grow at double-digit rates from 2017 to 2022, but probably more slowly than in the recent past.
- Natural fiber-plastic composites should continue to increase at compound annual growth rate (CAGR) of REDACTED% from 2017 through 2022, led by construction-molded applications.
- Use of masterbatches (primarily color concentrates) should grow near our projected U.S. gross domestic product (GDP) rate, at REDACTED% from 2017 to 2022.

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Table of Contents

Chapter 1 Introduction
Study Goals and Objectives
Reasons for Doing This Study
Scope of Report
Methodology and Information Source
Analyst's Credentials
Related BCC Research Reports

Chapter 2 Summary and Trends
Developments
Plastics Users
Bioplastic Resins
Plastic Additives
Fillers and Reinforcement
Masterbatch

Chapter 3 Overview
Introduction and Definitions
Background
Additives
Types of Compounders

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Chapter 4 Resins
Overview
Polyethylen
Low-Density Polyethylene
High-Density Polyethylene
Linear Low-Density Polyethylene
Polyethylene Compounding
Polyethylene Producers
Market
Polypropylene
Polypropylene Copolymers
Typical Applications
Polypropylene Properties
Polypropylene Compounding
Polypropylene Producers
Market
Polyvinyl Chloride
Forms and Grades of PVC
Chlorinated PVC
Applications for PVC
PVC Processing
PVC Producers
PVC Compounding
Market

Chapter 5 Biocompounds
Starch-based Plastics
Producers
Applications
Polyhydroxyalkanoate (PHA)
Producers
Polyhydroxybutyrate (PHB)
Polylactide (Polylactic Acid, or PLA) Plastics
Producers
Applications
Castor Oil Polymers
Cellulose
Soybean Oils
Bio-derived Polyethylene
1, 3-Propanediol (PDO)
Producers
New Developments in Bioplastics

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