Press Releases from Ceramic Polymer GmbH (47 total)
Ceramic Polymer: NORSOK M-501 - The Coatings for Offshore Requirements
New Product Line for demanding Offshore Areas
Regarding suitability of protective coatings for the offshore industry, the system classification
NORSOK M-501 is the most important standard for the assessment of product reliability.
The specific coatings feature extreme mechanical resistances and provide long-lasting corrosion protection
at durable sea water and weather exposure also within the tidal and splash zone.
NORSOK M-501, Edition 6 - System 1 and System 7B
Ceramic Polymer provides high-quality 2…
Ceramic Polymer: 15 Dump trailers coated with PROGUARD CN-1M – durable protect …
Up to now, the high-performance coating PROGUARD CN-1M was used for 15 special dump trailers from OptiTwin GmbH, manufacturer of utility vehicle for agriculture industry. The highly resistant internal coating was applied by the experiences partner, Reinken Company for blasting and coating technology located in Garrel/Germany. PROGUARD CN-1M provides long-term protection for the aluminum substrates against enfluences of liquid manure and solid animal residues.
The specific dump truck ”OptiTwin“…
Ceramic Polymer: Coating of copper block heat exchanger by flood method with low …
The company “Zacosin® the surface experts”, located in Gladbeck/Germany, is specified on surface protection of different devices and plant components as well as the wide scope of thermal process technology. For several years, the product PROGUARD CN-1M is applied for new coating or repair of coolers and water chambers made of copper, steel or cast aluminum. Furthermore, the system is used as sealing of thermal coated, enameled heat exchanger.
The…
Ceramic Polymer: External coating of a huge universal tank in Czech Republic
Czech Republic: The external coating of the large tank, which is part of a well-known car manufacturing company, was renovated effectively with the products CERAMIC-POLYMER STP-EP and PROGUARD 169(37). The combination of the primer and top coat provides beside a simple application a durable protection against corrosion – even at extremely corrosive environmental conditions.
The tank has a height of 25 meters and is used within the car factory as a…
Ceramic Polymer: Internal coating of pressure pipes for “HOL BLANK” still in …
In 2007, the harbor company „bremenports GmbH & Co. KG“ – Department Engineering and Steel Hydraulics Constructions – employed for the new built water injection device the coating CERAMIC-POLYMER SF/LF for the internal coating of pressure pipes. Resistances against the river water and heavy abrasion characterizes this coating product. This year in summer the ship was maintained; the coated pipes are still perfectly intact after 10 years of operation. …
Ceramic Polymer: Our cartridge systems with premium coatings
The company „Zacosin® the surface experts“, located in Gladbeck/Germany, uses for comprehensive corrosion protection of small special tanks the premium coatings with cartridge application system. This application method facilitates a clean and cost saving coating for small projects and hardly accessible areas. The cartridges are resealable; the remaining material can be utilized for at least 6 months.
Ceramic Polymer partner „Zacosin® the surface experts“ employs the cartridge systems for different…
Ceramic Polymer: Internal coating of huge gravel filters and activated carbon fi …
The company W.T.S.-Ludwig Ltd., located in Heidenheim/Germany, fabricates complex devices and tanks for filter technology and water treatment as well as large steel constructions. Furthermore, coating applications for effective corrosion protection are conducted professionally. Recently, W.T.S.-Ludwig produced 6 huge filter tanks for gravel and activated carbon filtration. To provide durable value preservation for the customer, the inner area of the tanks were coated with the system PROGUARD CN 200.…
Ceramic Polymer Coating approved according to BAW for inland water
The Federal Waterways Engineering and Research Institute (BAW) in Karlsruhe/Germany, tests coating material for the effective corrosion protection within the range of “steel constructions for hydraulic engineering”. The protection system CERAMIC-POLYMER SF/LF-SW was recently approved for the Corrosivity Category Im1 – Fresh water / inland water.
Reliable protection against corrosion for hydraulic engineering
Canal bridges, locks, ship lifts, sheet piles – with the coating product CERAMIC-POLYMER SF/LF-SW any kind of steel construction…
Skid-proof and chemically resistant! Flooring systems from Ceramic Polymer GmbH …
„Tropical Islands“ in Krausnick/Germany is the biggest tropical swimming resort in Europe. The concrete floor of the engineering room (area of 431 m²) showed no sufficient protection against wear and chemical influences. Due to the application of our complementary flooring systems, a resistant and nonslip surface was created; the result is a durable preservation of the concrete floor as well as an extensive improvement of the occupational safety.
A variety…
Ceramic Polymer: Internal coating of a huge tank for brewery effluents in Laško …
The large wastewater tank of a well-established brewery in Laško showed heavy corrosion damages. Extreme rust perforation occurred in its upper third; the area with fluctuating water levels. The sewage water contains an elevated oxygen level within this zone. Thus, this part of the tank is most susceptible to corrosion.
Brewery effluents have high pH values and an extensive chemical aggressiveness due to organic substances such as yeast, starch or sugar…
Ceramic Polymer: Internal coating of cooling water intake risers for extensive F …
The liquid gas tanker „Prelude FLNG“ is the world’s biggest swimming offshore facility. For the protection of the cooling water intake risers the company EUPEC Pipecoatings applied the internal coating CERAMIC-POLYMER SF/LF-3, which provides outstanding resistances against abrasion and corrosion.
The ship is huge; 488 m long, 75 m wide and 90 m high. It anchors above the „Prelude“-gas field, 200 km off the Australian coast, extracts the natural gas…
Ceramic Polymer GmbH successfully certified according to ISO 9001:2015!
The revision of the standard DIN EN ISO 9001:2015 is approved for practical use since September 2015; it includes several changes for the Quality Management. Ceramic Polymer have taken up this challenge and were certified in June 2016 pursuant to the new guidelines.
Ceramic Polymer think customer-oriented
Customer satisfaction is always the highest intention. For this purpose, Ceramic Polymer design their working processes and organization clearly, carry out analysis and improvement…
Ceramic Polymer: UV-resistant coating for Germany’s longest whitewater course …
„Tropical Islands“ is the biggest tropical swimming resort in Europe with exceptional waterparks, attractions and accommodations. Recently, Germany’s longest whitewater course, the „Wild-Water-River“ was opened in their outdoor area AMAZONIA. For the effective protection against UV-radiation, weathering and abrasion the coating systems from Ceramic Polymer were applied on the 250 m long concrete channel.
The „Tropical Islands Dome“ is 360 m long, 210 m wide und 107 m high. The biggest…
Corrosion Protection Made Easy! High-Quality Cartridge Systems with Ceramic Poly …
Ceramic Polymer GmbH now offer efficient cartridge application for some selected products. The company decided to implement the advanced Mixpac technology from the company Sulzer to simplify the complex coating application procedure significantly. An optimum solution for repairs, small projects or areas which are difficult to access!
ADVANTAGES OF THE CARTRIDGE TECHNOLOGY
COST SAVINGS
- Low Invest - cost-efficient solution for a wide range of small applications
- shorter working time, no need of…
Ceramic Polymer Offshore-Coatings: Protection of riser pipes for oil platforms!
China, Beibu Gulf: Various riser pipes and several water injection pipelines for oil platforms were coated externally with the protection system CERAMIC-POLYMER SF/LF-SRB. The outstanding physical properties - particularly the excellent sea water resistance - were essential for the choice of this coating product.
Project No. 1: External coating of numerous riser pipes, 5 jackets -
for connected wellhead platforms WZ 12-2 and WZ 11-4, Beibu Gulf, China
Several riser pipes for…
Ceramic Polymer: Restoration of ensilage tank with Proguard CN-1M – effective …
Heidelberg/Germany: The ensilage tank of a huge biogas plant showed extremely heavy concrete erosions due to high chemical attack from the fermentation material. The concrete substrate had to be refurbished urgently to ensure the functionality of the tank and prevent disastrous leakages. Henceforth, the product PROGUARD CN-1M protects the concrete reliably against chemical attack.
It is a fact; uncoated concrete does not suffice for long-term operation against chemical attack! Through…
Ceramic Polymer: New coating product for drinking water areas approved by hygien …
Ceramic Polymer GmbH constantly invests in the development of new, advanced protective coatings for different industries. The innovative product ULTRA PERFORM KTW1 was especially generated for the sensitive scope of drinking water installations. Recently, the coating was tested and approved by the „Ruhr District Institute of Hygiene” in Gelsenkirchen/Germany for cold water applications (23°C) according to the coating guidelines of the Federal Environment Department (Germany).
The purity of the coating…
Ceramic Polymer: Coating of two activated carbon filters and a collection contai …
Ceramic Polymer GmbH manufactures high-quality coating systems for a wide range of applications.
For the water treatment system of a parking garage in Berlin, special tanks were coated internally with their product PROGUARD CN 200.
Ceramic Polymer’s internal coating provides excellent chemical resistance and temperature stability. But equally important for this application case is the extremely good abrasion resistance of PROGUARD CN 200.
Usually, sharp-edged granular activated carbon (GAC) is used…
Ceramic Polymer delivers functional internal coatings for the wide spectrum of t …
Dettenhausen/Germany: For more than 90 years, the company altmayerBTD has been positioned successfully on the market and is one of the leading manufacturers of comprehensive tank technology in Europe. Ceramic Polymer GmbH delivers suitable coatings for tank interiors to achieve long-term value preservation of different tank facilities for aggressive storage substances.
Double-wall steel tank for underground storage of NeoCryl XK-166
Volume: 80 m³ (devided in 2 x 25 m³…
Ceramic Polymer: Durable corrosion protection and weathering resistance for exte …
Hamburg/Germany: A wholesale trader for frozen foods and canteen kitchen technics has built an extensive sheet pile construction as surrounding of its new warehouse, which is under process. The company „Strahl- & Sanierungstechnik GmbH & Co. KG“, located in Wildenhorst/Germany, coated the sheet piles with products from Ceramic Polymer for the reliable protection against corrosion and weathering.
Project: New coating of a huge sheet pile construction
• Object: Sheet piles…
A.W. Chesterton acquires Ceramic Polymer GmbH and Ultra Perform Coatings GmbH
Frankfurt, Germany – August 5, 2015: Ceramic Polymer GmbH, well-named manufacturer of high-quality protection coating systems was acquired by A.W. Chesterton Company. Also the sister company Ultra Perform Coatings GmbH, producer of specific repair putties, was taken over.
A.W. Chesterton Company owns „ARC Efficiency & Protective Coatings”, which delivers protective coatings with chemical, abrasion and corrosion resistances. Ceramic Polymer GmbH offers coatings for huge applications – storage tanks, offshore constructions, pipelines…
Ceramic Polymer GmbH: Coating product was certified by DNV GL for structural com …
Ceramic Polymer GmbH produces high-quality coatings for different industries.
One major field of application is the offshore sector. Within this field the references ranges from platform bases to harbor facilities, the coating of buoys and tanks on ships as well as wind energy components.
DNV GL is the globally leading classification and consultation society for the maritime industry. The coating product PROGUARD M was again certified by DNV GL for…
Ceramic Polymer: The coating PROGUARD CN200-LV2 for push floors of feeding stati …
Hohenzell/Austria: The company “Korrotech - Beschichtungstechnik GmbH” is specialized on professional blasting and coating operations. For the well-known German manufacturer of biogas plants and equipment, “Schmack Biogas Komponenten GmbH”, specific slide bars for push floors of the feeding stations PASCO were coated with the system PROGUARD CN200-LV2.
This coating product offers beside excellent stabilities against chemicals and high operating temperatures an extremely high abrasion resistance. Therefore, it is optimally qualified…
offshore coatings ensure the functionality of wind energy plants
Europe aims for a regenerative energy production with big offshore wind farms. The United Kingdom, Germany and Denmark are the leading countries within this industrial sector. Now the wave spills over to Asian waters; China and Japan expand their offshore capacities for efficient utilization of ecological energy sources.
Rotor frames, rotor blades and towers of offshore wind generators have to withstand extreme weather conditions. The constantly moist and…
Resistant floor coatings for car workshop and car wash area
Bahrain: A local Toyota workshop got a new, high-quality flooring for their repair and wash area with Ceramic Polymer’s coating systems. The product requirements were focused on high chemical resistance as well as high mechanical loads.
Beside remains of fuel and motor oil the floor is exposed to constant wetness and acidic detergents within the wash area. An excellent chemical resistance of the coating products is essential for this application…
Ceramic Polymer: Internal Coating of Electric Dehydrator for Offshore Drilling P …
Project:
Internal coating of electric dehydrator for offshore drilling platform
• Owner: Newfield China LDC
• Engineering and construction of the platform: Shenzhen CSE, Shekou Shenzhen/China
• Application of the coating: Shenzhen Yue Yang Company, Shenzhen/ China
• Coating Product: "Ceramic-Polymer SF/LF-ARAMCO-APCS-2i,28,117"
• Completion: April 2014
For the new built offshore drilling platform LuFeng 7-2 an electric dehydrator was coated internally with the premium coating "Ceramic-Polymer SF/LF-ARAMCO-APCS-2i,28,117".
More technical information
- Medium: crude oil, water
- Design pressure: 0.75 MPa
- Test pressure:…
Ceramic Polymer GmbH: New deck coating of a maritime oil jetty on Jurong Island …
On Jurong Island (artificial center of industries with an area of 32 km², located in the southwest of Singapore) the coating “Proguard CN-1M” was applied within the sump area of an oil-jetty. The main requirements to the coating material are skid-resistance and high chemical resistance to provide a durable concrete protection against the aggressive oil fluids.
Jurong Island / Singapore: The man-made Jurong Island is the center of Singapore’s energy…
Ceramic Polymer - Premium Coating „Proguard CN-1M“ – acid-proof at pH-valu …
The coating systems of Ceramic Polymer GmbH are applied for complex agricultural applications due to extreme chemical and abrasion resistances. The physical properties of the products are deciding for a durable value preservation of different buildings within agrarian economy.
Concrete and steel constructions of digesters, septic tanks, slurry reservoirs, fodder fermenting silos, biogas and composting plants as well as wastewater systems are constantly exposed to high chemical attack by acidic…
Ceramic Polymer GmbH and its sister company Ultra Perform Coatings GmbH make a G …
Ceramic Polymer GmbH and its sister company Ultra Perform Coatings GmbH implement Product Development in accordance with the environment.
As of now, Ceramic Polymer GmbH and Ultra Perform Coatings GmbH use a green standardised lid for their coating products.
For Ceramic Polymer and Ultra Perform Coatings it is more than designing a new lid, it is a statement, a future indicator.
Why did they opt for the colour GREEN?
Ceramic Polymer GmbH and Ultra…
Ceramic Polymer: Antistatic Internal Coating of Diesel Storage Tank as well as L …
The port city of Klaipeda, Lithuania is located amongst one of the most important trading ports in the Baltic Sea. In 2013 over 33 million tons of goods were loaded. The trade of crude oil products in the region is enormous; last year more than 7 million tons, mostly from Russian refineries, were stored and exported worldwide.
In the international trading port of Klaipeda there are immeasurable colossal tanks for…
Ceramic Polymer: Our „winter coating“ for concrete substrates - direct use w …
Easiest application at cold ambient temperatures up to -10°C
Ceramic Polymer GmbH, manufacturer of high performance coating products, offers a new „Winter Coating“ specially designed for extreme cold ambient temperatures up to -10°C.
The system can easily be applied with conventional application tools. It is also highly resistant against chemicals and abrasion.
This winter coating series is a novelty in the international market.
For a durable value preservation of concrete substrates…
Ceramic Polymer GmbH: Protective coatings ensure the value of advanced mixing te …
Coating of high-performance paddle mixers for biogas fermenters
For a huge biogas plant in England, Ceramic Polymer’s highly resistant coatings were recently applied on 4 specific paddle mixers.
•Height of the stirring units: approx. 5 meters
•Material of the paddles: stainless steel without coating
•Coating product for the shafts and pillar constructions: Proguard CN 200
•Bolted areas: Additional sealing with Ultra-Perform Z-2 F
•Manufacturer of the paddle mixers: Steverding Rührwerkstechnik GmbH
•Application of the…
Ceramic Polymer: Patented prevention of pitting corrosion - coating against anae …
Developed and patented by Ceramic Polymer GmbH! (Patent No. EP 2448415 B1)
The multiannual research project of the Ceramic Polymer GmbH has been successfully completed. As the single manufacturer they feature durable protection against pitting corrosion for biogas plants and storage tanks for crude oil and all kinds of hydrocarbons.
Title of the patent: Composition for the prevention/reduction of microbe-induced biocorrosion caused by sulfate-reducing bacteria (SRB) and other microorganisms
MIC – Microbiologically influenced…
Ceramic Polymer: Internal coating of slug catcher pipelines for the extraction o …
During the extraction process, natural gas is very humid and therefore highly corrosive. Due to the high pressure and absorbed stones, extreme abrasion occurs on the internal walls of the whole pipeline system. Moreover, the elevated temperature of the gas and the aggressiveness of the containing hydrogen sulfide demand an absolutely premium and resistant coating system for the internal lining of the gas conveyor plant.
Ceramic Polymer - coating project…
Ultra Perform Coatings GmbH – New established sister company of Ceramic Polyme …
Roedinghausen/Germany, January 2014: „Performance beyond limits“ is the concept – the Ultra Perform Coatings GmbH provides specifically high quality coatings as well as repair putties and pastes „Made in Germany“.
The successful formulations of the market-leading coating manufacturer and sister company Ceramic Polymer GmbH are extended and improved – innovative filler combinations, based on organo-ceramic® ingredients, facilitate the development of novel premium coatings for highest protection properties and product requirements.
Premium…
Ceramic Polymer coatings for maximum concrete protection – Professional refurb …
This year in July, a business partner from Ceramic Polymer GmbH, ISDW GmbH from Mittenwalde/Germany, renovated a heavily damaged waste water plant with competence and know-how. ISDW GmbH used the Ceramic Polymer – flooring system “CP-Synthofloor Beta 8016“ as scratch coat and primer as well as the high-end product “Proguard CN 200“.
Because of the constant contact with highly corrosive sewage water and the polluted atmosphere the concrete showed deep…
Ceramic Polymer high-performance coating “Proguard VEG“ – resistant agains …
Last month a partner from Ceramic Polymer GmbH, Witaco-Tanktechnik from Hameln/Germany, has conducted an internal coating with highest product requirements. The trailer has a capacity of 79 cu. meters and is destined for the transport of 20% hydrochloric acid. There are very few coatings available, which show a sufficient resistance against such aggressive and highly corrosive liquids.
Due to the combination of high quality resins and selected fillers, the Ceramic…
“Ceramic-Polymer SF/LF-SRB” for splash zone of CNOOC oil platform – coatin …
Recently, a huge offshore project was finished in China. The group CNOOC built a new oil platform. For the corrosion protection of the splash zone a high-quality coating from Ceramic Polymer GmbH was applied. This system is absolutely suitable for offshore applications and contains a new fouling blocker which reduces marine fouling effects considerably.
Project: New building of drilling platform, type WC13-6 (J275)
•Owner: CNOOC Ltd., Zhanjiang / China
•Engineering and construction of…
Ceramic Polymer: Protective coating for substitution tanks of biogas feeding sys …
Inspection after 3½ years shows highest performance of “Proguard CN 200”!
For several years the German company Metallbau Blechinger GmbH uses the Ceramic Polymer premium product “Proguard CN 200” continuously for the coating of specific substitution tanks. This kind of vessels for feeding systems of biogas plants are produced at company Blechinger and successfully applied within the whole sector of biogas. Due to the internal coating the substitution tanks are optimally…
MIC – Microbially influenced corrosion / Anaerobe biocorrosion induced by SRB- …
Anaerobic biocorrosion (MIC) causes much trouble in different sectors of industry. The anaerobic microorganisms provoke a 10-times higher corrosion rate by the release of specific enzymes (mainly ”hydrogenase”). Moreover, the bacteria produce toxic hydrogen sulfide. Only in Germany, MIC leads to losses in the amount of double-digit billions and to environmental damages of inestimable dimensions; 20% of all costs caused by corrosion are based on microbial destruction of the material.…
Ceramic Polymer: High-end coating system for a wash tunnel of “German Railways …
Durable surface protection with “Proguard CN 200-LV2”:
smooth – solid - resistant!
Recently, a wash tunnel of the “German Railways“ in Dortmund/Germany was extensively repaired. The roof had to be replaced completely. The facade showed no insulation at all, thus the entire outside section was insulated and covered.
The internal surfaces of the new troughed sheets were coated with “Proguard CN 200-LV2”, one of our high-performance coating systems. The detergent which…
Ceramic Polymer coating after 5 years still effective and intact
A major project from 2008:
Internal and external coating of 2 bioethanol storage tanks
In 2008, the formerly company “Prokon Nord Energiesysteme” GmbH in Stade/Germany (acquisition by “N.prior energy GmbH” in 2010) built 2 huge tanks for bioethanol. The tanks have a height of 16.5 m and a diameter of 16 m. Because of the close proximity of the city Stade to the rivers „Schwinge“ and „Elbe“ as well as the…
Ceramic Polymer coating for drinking water applications: Restoration of pipework …
The company Sancor GmbH in Hohenzell/Austria was established in 2007 and is specialized in restoration of built-in pipework systems. The Owner Mr. Veren Nenov and his competent team use the Promotec-system from the Swiss enterprise Promotec Service GmbH successfully, which is a unique and patented procedure for the cleaning and coating of defective pipes without extensive and costly replacing.
First of all, corroded and calcified pipes of steel and copper…
A current Ceramic Polymer project: External coating of 90 km oil pipeline with …
The “Proguard-Series” of Ceramic Polymer GmbH provides a tight cross linking of the polymer chains even at high substrate temperatures (Tg > 120°C)!
One of the biggest oil refineries worldwide is located in Abadan at the Persian Gulf. From here, a pipeline with a length of 90 km leads to the port city Bandar Mahshahr. The pipeline was installed about 7 years ago.
In Abadan the oil has an inlet temperature of…
Ceramic Polymer - Internal coating of heat storage tank inside the German „Ene …
The Ceramic Polymer GmbH is considerably taking part in this unique project with the premium coating system Proguard CN 200. The gigantic heat storage tank in the inside of the flak bunker (anti-aircraft bunker) has a diameter of 11.5 meters and a height of 20 meters. 2 million liters of water can be stored and heated up to 90°C. For durable preservation of the tank our internal coating Proguard CN…
The Ceramic Polymer coatings for biogas plants – Highest efficiency for new bu …
The Ceramic Polymer GmbH provides in their extensive portfolio specific coating systems for the complete range of biogas applications. Different fermentation tanks, stirring units and ensilage vessels as well as bunker silos can be long-lasting protected against corrosion damages. Recently, a new product line was developed successfully; special “winter systems”, which can be applied at ambient temperatures down to minus 10°C.
Even after a short operating time, extreme damage to…
Long-lasting protection against corrosion and abrasion – our high-performance …
IFA Industrielle Wiegetechnik GmbH is a worldwide experienced company for special plant engineering. Their extensive field of application includes systems for weighing, mixing and dosing as well as specific production facilities and particular tank and filling installations. Through permanent advancement and relevant technical knowledge even special customer requirements can be achieved.
For a global operating manufacturer of glass wool, the IFA GmbH constructed specific tanks for the wash water system.…
