Press release
United States Expanded Polypropylene (EPF) Foam Market 2026 | Growth Drivers, Trends & Market Forecast, Competitive Landscape & Investment Opportunities
Expanded Polypropylene (EPF) Foam Market
The Global "Expanded Polypropylene (EPF) Foam Market" is expected to grow at a CAGR of 6.4% during the forecast period (2024-2031).
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Key Development:
United States: Recent Industry Developments
✅ In December 2025, Sealed Air Corporation launched a new line of biodegradable expanded polypropylene (EPP) foam products for sustainable packaging applications, broadening its product portfolio to meet rising demand for eco‐friendly protective materials in e‐commerce and industrial logistics.
✅ In November 2025, the U.S. protective packaging sector reported accelerated adoption of advanced expanded polypropylene foam solutions, as companies prioritize lightweight, high‐impact absorption materials for fragile goods and electronics shipments, reflecting shifting supply‐chain needs.
Japan: Recent Industry Developments
✅ In December 2025, Mitsui Chemicals, Idemitsu Kosan, and Sumitomo Chemical concluded a definitive agreement to integrate Sumitomo's polypropylene business, strengthening Japan's polyolefin supply base that supports expanded polypropylene (EPP) foam production and competitiveness in automotive and industrial materials.
✅ In November 2025, Mitsui Chemicals Inc. announced a strategic partnership with a leading automotive manufacturer to develop lightweight, high‐performance EPP foam for vehicle interiors, advancing Japan's application of EPP in mobility and lightweight components.
Key Players:
=> JSP Corporation, BASF SE, Kaneka Corporation, DS Smith plc, Furukawa Electric Co., Ltd., Hanwha Corporation., Sonoco Products Company, Knauf Industries, Dongshin Industry, Inc. and Clark Foam Products Corporation.
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Key Segments:
By Product
Low-Density Expanded Polypropylene (EPF) Foam leads with 35% share, widely used in lightweight packaging, automotive interiors, and consumer goods protection.
Medium-Density Expanded Polypropylene (EPF) Foam accounts for 40%, preferred for impact absorption, thermal insulation, and medium-duty packaging applications.
High-Density Expanded Polypropylene (EPF) Foam holds 25%, applied in heavy-duty automotive parts, appliance cushioning, and industrial uses.
By End-User
Automotive dominates with 40%, driven by demand for lightweight, energy-absorbing components, and safety applications.
Packaging represents 25%, including protective packaging for electronics, consumer goods, and fragile items.
Consumer Goods accounts for 15%, covering household products, sporting goods, and personal items.
Appliances hold 10%, used in shock absorption and insulation for home and industrial appliances.
Others contribute 10%, including medical devices, furniture, and specialty industrial applications.
Regional Insights (2024-2031)
North America leads with 28% share, supported by advanced automotive industry and high adoption of sustainable packaging.
Europe accounts for 27%, driven by automotive lightweighting initiatives and protective packaging demand.
Asia Pacific holds 30%, emerging as the fastest-growing region, fueled by automotive production, consumer goods manufacturing, and packaging industry growth.
Latin America represents 8%, supported by growing automotive assembly and consumer goods sectors.
Middle East & Africa contribute 7%, primarily from industrial applications and niche packaging needs.
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FAQ
Q: What is the growth rate of the Expanded Polypropylene (EPF) Foam Market?
A: The market is projected to expand at a compound annual growth rate (CAGR) of 6.4% during the forecast period from 2024 to 2031.
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