Press release
Collaborative Innovation | Custom PEEK +20% PTFE Component Development Success
Project Milestones
Component Performance
500-hour continuous operation at 280 degrees C/50MPa
Stable friction coefficient: 0.18 plus-minus 0.02
92% wear reduction vs original metal parts
Technical Breakthroughs
Graded composite technology for PEEK/PTFE interface optimization
Proprietary post-processing achieving IT6-grade dimensional stability
Material Property Analysis
Property
Standard
Typical Value
HDT @1.82MPa
ISO 75
265 degrees C
Compressive Strength
ISO 604
120MPa
Specific Wear Rate
ASTM D3702
2.1 times 10 mm/Nm
Industry Applications
Case 1: Oilfield Valve Seats
Replaced Inconel 718 alloy
40% weight reduction, 3x service life
Certified to API 6A PR2
Case 2: Semiconductor Robotic Arms
Solved outgassing contamination
Ultra-high vacuum: 10 Pa
Received bulk order
Case 3: EV Motor Housings
IP67 certified
35% cost saving vs PBI
Mass production: 100k/month
1. Milestone Timeline
- September 2024: Material formulation locked in, first batch of samples passes customer bench testing
- November 2024: Completion of gradient composite key process DOE experiments, determining optimal interface layer thickness of 0.8 m
- January 2025: IT6-grade dimensional stability passes third-party metrology institute (NIM) full-scale Cpk=1.72 report
- March 2025: API 6A PR2-grade certification obtained with DNV-issued certificate number: API-PR2-2025-0318
2. Process Details Supplement
- Utilising a twin-screw extrusion + isostatic secondary sintering process, PTFE fibres form a three-dimensional interlaced network within the PEEK matrix. SEM images show an interface porosity rate
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