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Trends in Growth, Segment Analysis, and Competitor Approaches Influencing the Aerospace and Defense Additive Manufacturing Market
The aerospace and defense sectors are witnessing a transformative shift thanks to advancements in additive manufacturing technologies. This innovative approach is set to redefine how critical components are produced, providing new levels of efficiency, customization, and performance. Let's explore the projected market growth, industry leaders, emerging trends, and key segments shaping this evolving landscape.Projected Market Expansion and Growth Dynamics in Aerospace and Defense Additive Manufacturing
The aerospace and defense additive manufacturing market is anticipated to experience swift expansion, reaching a valuation of $11.48 billion by 2030. This growth reflects a robust compound annual growth rate (CAGR) of 17.1%. Several factors underpin this upward trend, such as the increasing application of directed energy deposition and binder jetting methods to manufacture large defense components. Additionally, the sector is witnessing more widespread adoption of additive manufacturing aimed at bolstering supply chain resilience within aerospace and defense industries. Production of sophisticated heat exchangers and casting patterns through additive processes is also on the rise. Furthermore, there is growing demand for certified 3D-printed propulsion and engine parts, which enhance overall platform performance. Innovations in multi-material and high-temperature additive manufacturing techniques continue to support the development of next-generation defense applications. Key trends expected to influence the market include advancements in multi-material printing for essential aerospace parts, the growing use of additive technologies in rapid prototyping, an uptick in additive repair and refurbishment of defense components, increasing demand for lightweight yet durable engine and structural parts, and expanded certification of additive manufacturing processes to meet aerospace standards.
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Top Companies Leading the Aerospace and Defense Additive Manufacturing Market
Several prominent organizations dominate the aerospace and defense additive manufacturing field. These include General Electric Company, Raytheon Technologies Corporation, The Boeing Company, Lockheed Martin Corporation, Airbus SE, Northrop Grumman Corporation, BAE Systems, Safran SA, Rolls-Royce Holdings, Honeywell Aerospace, Siemens Digital Industries Software, OC Oerlikon Corporation AG, Moog Inc., Aerojet Rocketdyne Holdings Inc., Carpenter Technology Corporation, Renishaw plc, GKN Aerospace, Stratasys Ltd., EOS GmbH, 3D Systems Corporation, Proto Labs Inc., Materialise NV, Desktop Metal Inc., SLM Solutions Group AG, Optomec Inc., Sintavia, Additive Industries, Optisys LLC, CRP Technology SRL, and BeAM Machines Inc.
Notable Acquisition Enhancing Metal Additive Manufacturing Capabilities
In August 2025, Austria-based SBO Group GmbH acquired the UK company 3T Additive Manufacturing Ltd. Although financial details were not disclosed, this strategic move aims to bolster SBO Group's metal additive manufacturing expertise. The acquisition provides SBO with access to established customer networks, modern production facilities, and a highly skilled workforce. This will help the company accelerate growth and scale production within the additive manufacturing sector. 3T Additive Manufacturing Ltd. specializes in producing finished metal 3D-printed parts with a core focus on net-zero manufacturing processes.
View the full aerospace and defense additive manufacturing market report:
https://www.thebusinessresearchcompany.com/report/aerospace-and-defense-additive-manufacturing-global-market-report
Emerging Collaborations Driving Aerospace and Defense Additive Manufacturing Innovation
Leading players in the aerospace and defense additive manufacturing space are increasingly forming strategic partnerships to advance the creation of mission-critical components for military and aerospace applications. These collaborations pool specialized technical knowledge and manufacturing capabilities, enabling the development of high-performance parts and enhancing scalability. One example is the June 2025 partnership between US-based metal additive manufacturer Velo3D, Inc. and two Naval Air Systems Command (NAVAIR) federal labs - Naval Air Warfare Center Aircraft Division (NAWCAD) and Fleet Readiness Center East (FRC East). Through this Cooperative Research and Development Agreement (CRADA), Velo3D and NAVAIR aim to improve additive manufacturing technologies for aerospace and defense by combining Velo3D's advanced 3D printing with NAVAIR's operational expertise and technical requirements.
Key Segments Powering Growth in Aerospace and Defense Additive Manufacturing
The aerospace and defense additive manufacturing market can be broken down into several critical segments:
1) Technology types including Direct Metal Laser Sintering (DMLS), Fused Deposition Modeling (FDM), Continuous Liquid Interface Production (CLIP), Stereolithography (SLA), Selective Laser Sintering (SLS), and other technologies.
2) Materials used such as metal, plastic, rubber, and other materials.
3) Platforms including aviation, defense, and space sectors.
4) Applications covering engine components, space components, structural components, defense equipment, and other uses.
Further subcategories include:
- DMLS materials like titanium alloys, aluminum alloys, and stainless steel
- FDM materials such as thermoplastics and composite filaments
- CLIP materials including resin-based substances and elastomers
- SLA materials categorized as standard resins, engineering resins, and bio-compatible resins
- SLS powders including nylon, metal, and composite powders
- Other technologies like Electron Beam Melting (EBM), Laminated Object Manufacturing (LOM), and Binder Jetting
This detailed segmentation offers a comprehensive understanding of the technologies, materials, platforms, and applications driving innovation and growth in the aerospace and defense additive manufacturing market.
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