Aluminium Casting Market Set to Soar at 5.3% CAGR Through 2032 Driven by Automotive Lightweighting, EV Expansion, and Aerospace Innovations

The global aluminum casting market reached US$ 79.07 billion in 2023, rising to US$ 83.50 billion in 2024, and is expected to reach US$ 126.22 billion by 2032, growing at a CAGR of 5.3% from 2025 to 2032. according to DataM Intelligence.

United States: Recent Industry Developments
✅ In October 2025, Alcoa Corporation expanded its U.S. high-pressure die casting capacity by 20% in Tennessee facilities, partnering with automotive OEMs like Ford to supply lightweight structural components for EV platforms, reducing vehicle weight by 15% amid rising electrification demands.
✅ In September 2025, Gibbs Die Casting Corporation launched a new low-porosity aluminium alloy variant certified for aerospace applications, targeting Boeing suppliers via e-commerce platforms for enhanced strength-to-weight ratios.
✅ In August 2025, Ryobi Die Casting (USA) Inc. introduced gravity die casting innovations compliant with NHTSA safety standards, distributed through Grainger for durable engine blocks in heavy-duty trucks.

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Japan: Recent Industry Developments
✅ In October 2025, Ahresty Corporation adopted robotic precision casting tech in its Japanese facilities, improving thin-wall aluminium components yield by 18% for export-grade automotive parts to Asia-Pacific EV markets.
✅ In September 2025, UBE Machinery Corporation collaborated with Toyota to develop sand casting molds for hybrid vehicle housings, focusing on heat dissipation under national green mobility goals.
✅ In August 2025, Japan's Ministry of Economy, Trade and Industry subsidized low-emission die casting R&D for 8,000 tons of annual output, supporting aerospace and electronics applications.

Asia-Pacific: Recent Industry Developments
✅ In October 2025, Endurance Technologies Limited opened a new high-pressure die casting plant in India, supplying B2B clients in two-wheeler manufacturing with lightweight chassis components.
✅ In September 2025, China's Wanfeng Auto Holding imported record volumes of recycled aluminium billets from Europe, driven by Belt and Road infrastructure and EV expansions.
✅ In August 2025, Ryobi Limited launched investment casting solutions in Southeast Asia, integrating with semiconductor equipment for high-precision aluminium parts in electronics hubs.

Market Trends & Drivers
The Global Aluminium Casting Market is thriving due to surging demand for lightweight, high-strength components in automotive electrification, aerospace, and construction sectors, expanding applications in die casting for precision parts, sand casting for large components, and gravity casting for complex geometries, and rising awareness around fuel efficiency, emissions reduction, and recyclability. Key trends include innovation in processes (e.g., low-pressure die for structural integrity, high-pressure for mass production), growth in sustainable materials (recycled aluminium alloys, low-emission foundries), and increasing adoption in green mobility (EV battery housings, lightweight chassis). The rise of urbanization and e-commerce for industrial supplies, premiumization in emerging markets, and regulatory pushes for lightweighting (EU CO2 targets, CAFE standards) are significantly accelerating market expansion amid shifting industry preferences for durable, recyclable, and cost-efficient aluminium casting solutions.

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Competitive Landscape
The market is highly consolidated among North American, European, and Asia-Pacific producers, with intense competition in process efficiency, recycling tech, and lightweight alloy innovation.
» Alcoa Corporation dominates North America with vertically integrated high-pressure die casting for aerospace and automotive applications worldwide.
» Gibbs Die Casting Corporation leads in low-porosity solutions, supplying precision parts for heavy-duty vehicles.
» Ahresty Corporation excels in thin-wall components, focusing on automotive exports from Japan.
» Endurance Technologies Limited specializes in two-wheeler and structural castings for emerging markets.
» Ryobi Limited drives U.S. and APAC growth with investment and gravity casting for electronics and engines.
» UBE Machinery Corporation innovates in sand casting for hybrid vehicle housings.
» Wanfeng Auto Holding targets Chinese infrastructure with high-volume recycled castings.
» Nemak S.A.B. de C.V. focuses on powertrain components for global OEMs.
» Dynacast International strengthens presence with zinc-aluminium hybrid castings for precision.
» Pace Industries pioneers sustainable foundry practices for lightweight automotive parts.

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Segmentation
☛ By Process
The aluminium casting market is segmented into High-Pressure Die Casting, Low-Pressure Die Casting, Gravity Die Casting, Sand Casting, and Others. High-Pressure Die Casting dominates global consumption due to its high-volume production and precision for automotive parts. Meanwhile, Low-Pressure Die Casting is rapidly growing for structural integrity in aerospace applications.
☛ By Application
Applications of aluminium casting span Automotive, Aerospace, Construction, Electronics, Industrial Machinery, and Others. The Automotive segment leads due to lightweighting demands in EVs and traditional vehicles. Additionally, Aerospace is expanding with high-strength alloys for fuel-efficient aircraft.
☛ By End-User
Based on end-user, the market is bifurcated into OEMs and Aftermarket. The OEMs segment dominates, driven by direct integration in vehicle and equipment manufacturing. The Aftermarket channel is also growing, with rising sales through distributors for replacement parts.

Regional Analysis
» Asia-Pacific leads the global aluminium casting market, with China and India as dominant producers driven by automotive production (China 27 million vehicles in 2024), infrastructure booms, and EV growth. Regional expansions in high-pressure die casting bolster supply for exports.
» North America exhibits robust demand fueled by aerospace and EV lightweighting. The U.S. is a key market for recycled alloys in sustainable manufacturing.
» Europe shows steady growth supported by EU CO2 regulations and premium automotive. Countries such as Germany, France, and the UK prioritize low-pressure casting for structural parts.
» The Middle East and Africa hold potential amid energy diversification, focusing on industrial machinery castings. Meanwhile, South America is emerging with imports for construction applications.

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