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United States Gas Separation Membrane Market 2025: Industrial & Energy Applications - Air Liquide Advanced Separations, DIC Corp., and Membrane Technology and Research Inc.
Gas Separation Membrane Market Size
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United States: Recent Industry Developments
✅ December 2025: Air Products expanded deployment of polymer-based gas separation membranes for hydrogen purification in clean energy projects.
✅ November 2025: UOP (Honeywell) advanced membrane technologies for CO2 separation to support carbon capture and industrial decarbonization.
✅ October 2025: Growing adoption of nitrogen and oxygen separation membranes across oil & gas and chemical processing facilities.
Japan: Recent Industry Developments
✅ December 2025: Toray Industries enhanced high-performance membrane materials for industrial gas separation and hydrogen recovery.
✅ November 2025: Asahi Kasei expanded membrane-based gas separation solutions for ammonia and hydrogen production applications.
✅ October 2025: Japanese manufacturers increased investments in energy-efficient membrane systems to support net-zero and sustainability goals.
List of Top Key Player:
Air Products and Chemicals, Inc., Honeywell UOP, Air Liquide Advanced Separations, DIC Corp., and Membrane Technology and Research Inc.
Industry Developments:
Jan 2026
• Major membrane manufacturers accelerated hydrogen separation and carbon capture membrane deployments, supporting global energy transition goals
Dec 2025
• Rising investments in natural gas processing and biogas upgrading projects boosted demand for high-selectivity polymeric membranes
Nov 2025
• Technological advancements in hollow fiber and mixed-matrix membranes improved gas permeability, enhancing industrial adoption
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Forecast Projection:
The Global Gas Separation Membrane Market is poised for significant growth between 2025 and 2032. In 2024, the market maintained a steady upward trajectory, and with strategic initiatives by leading players accelerating adoption, the market is expected to soar throughout the forecast period. Companies leveraging these trends are well-positioned to capture emerging opportunities and maximize revenue potential.
Market Key Segmentations:
By Material
• Polyimide & Polyaramide hold a major share, driven by high thermal stability and superior gas selectivity in industrial separations.
• Polysulfone accounts for a significant share due to cost efficiency and wide adoption in nitrogen and oxygen separation systems.
• Cellulose Acetate maintains a notable share, supported by long-standing use in natural gas processing and CO2 removal.
• Others represent a growing share, driven by ongoing R&D in advanced and hybrid membrane materials.
By Application
• Nitrogen Generation & Oxygen Enrichment dominates the market, driven by rising demand across metal manufacturing, electronics, oil & gas, and industrial oxygen applications.
• Hydrogen Recovery holds a strong share, supported by increased hydrogen purification in refineries, syngas processes, and purge gas recovery.
• Carbon Dioxide Removal accounts for a substantial share, driven by growing natural gas processing, biogas upgrading, and vapor/gas separation needs.
Regional Growth Analysis
⇥ North America - 28%
Strong demand from oil & gas processing, hydrogen separation, and environmental regulations.
⇥ Europe - 24%
Driven by carbon capture initiatives, biogas upgrading, and stringent emission control policies.
⇥ Asia-Pacific - 33%
Largest share supported by rapid industrialization, petrochemical expansion, and growth from US$ 3.19 billion in 2022 to US$ 3.35 billion in 2023.
⇥ Middle East & Africa - 9%
Adoption fueled by natural gas processing, LNG projects, and refinery capacity expansions.
⇥ South America - 6%
Moderate growth led by chemical manufacturing and gradual adoption in energy separation processes.
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