United states Battery Recycling Market Outlook 2024-2031 | CAGR 28.3% | Key Players: Johnson Controls, Umicore, Gravita, Exide Technologies | Lithium-ion Dominates 60%

Battery Recycling Market Overview

The Battery Recycling Market is projected to grow at a CAGR of 28.3% during the forecast period 2024-2031, driven by the increasing demand for sustainable energy solutions, the rising adoption of electric vehicles (EVs), and the need to recover valuable metals from spent batteries.

The primary objectives in battery design long life, safety, and low cost often conflict with ease of recycling, making end-of-life battery management a critical challenge. Batteries are costly and have a relatively short lifespan, leading to growing volumes of discarded batteries. This has created opportunities for entrepreneurs to establish recycling operations, although the industry remains small relative to the broader battery market. Recycling plays a vital role in reducing CO2 emissions by supplying recovered metals for the production of new batteries, minimizing reliance on raw material extraction. In Japan, the Japan Portable Rechargeable Battery Recycling Center (JBRC) exemplifies organized efforts in battery collection and recycling. The center provides battery recycling containers to retail outlets and collection points, promoting environmentally responsible disposal and recovery of precious metals.

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Recent Developments:

✅ December 2025: A leading battery materials firm announced the launch of a next-generation hydrometallurgical recycling facility capable of processing mixed battery chemistries with enhanced recovery rates for lithium, cobalt, and nickel.

✅ September 2025: A major EV manufacturer partnered with a recycling startup to build a large-scale battery collection and sorting network across North America, aimed at streamlining end-of-life battery flows into certified recycling streams.

✅ July 2025: A European recycling consortium unveiled a closed-loop recycling pilot that feeds 100% recovered cathode and anode materials back into battery production, reducing the need for virgin raw materials.

✅ May 2025: Regulatory authorities in the EU expanded extended producer responsibility (EPR) requirements for battery producers, mandating take‐back systems and incentivizing infrastructure investment.

✅ February 2025: A technology provider commercialized an AI-powered battery diagnostics tool for automated classification and pre‐conditioning of spent batteries ahead of recycling to improve safety and throughput.

✅ November 2024: A global mining company and a battery recycler formed a strategic alliance to develop an integrated lithium and rare metal recovery ecosystem, combining mining and recycling supply chains.

Mergers & Acquisitions:

✅ December 2025: A global materials group completed the acquisition of a battery recycling technology startup, integrating advanced recovery processes into its metals supply chain and expanding its presence in sustainable materials.

✅ September 2025: A leading EV manufacturer acquired a majority stake in a battery collection and recycling firm to secure end‐of‐life material sourcing and support closed‐loop resource strategies.

✅ June 2025: A major mining company acquired the battery recycling division of a European recycler, enhancing its ability to reclaim lithium, cobalt, and nickel from spent batteries and feed them back into primary production.

✅ March 2025: A North American recycling network merged with a battery remanufacturing company to form an integrated battery lifecycle services platform covering collection, sorting, and material recovery.

✅ November 2024: A sustainable technology investor completed a takeover of a midsized battery recycling processor, accelerating capacity expansion and technology upgrades across multiple regional facilities.

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Key Players:
Johnson Control Inc. | Gravita India Ltd. | Exide Technologies | Battery Solutions, Inc. | COM2 Recycling Solutions | Umicore | East Penn Manufacturing Co. | Enersys | Guangdong Brunp Recycling Technology Co.

Key Highlights:

• Johnson Control Inc. - Holds a 15% share, leveraging global recycling operations for automotive and industrial batteries with a strong focus on recovered lead and lithium.

• Gravita India Ltd. - Holds a 12% share, specializing in lead-acid battery recycling and metals recovery across India and international markets.

• Exide Technologies - Holds a 10% share, with extensive collection, processing, and reuse networks for automotive and industrial batteries.

• Battery Solutions, Inc. - Holds a 9% share, providing battery collection, transportation, and recycling services in North America.

• COM2 Recycling Solutions - Holds an 8% share, offering innovative battery disassembly and material recovery solutions for lithium-ion and other chemistries.

• Umicore - Holds a 13% share, a leader in cathode material recycling and high-value metal recovery for EV and industrial batteries.

• East Penn Manufacturing Co. - Holds a 7% share, focusing on lead-acid battery recycling and secondary lead production.

• Enersys - Holds a 6% share, providing industrial-scale recycling solutions for energy storage batteries.

• Guangdong Brunp Recycling Technology Co. - Holds an 5% share, specializing in lithium-ion battery recycling and recovery in China and Asia-Pacific markets.

Market Segmentation:

➥By Application, Automotive batteries dominate with a 50% share, driven by the rapid adoption of electric vehicles (EVs) and the growing volume of end-of-life automotive batteries requiring recycling. Industrial batteries hold 25%, used in energy storage systems, forklifts, and backup power solutions. Consumer & Electronics batteries account for 15%, reflecting the proliferation of portable devices and small-scale rechargeable batteries. Others, including specialty applications in renewable energy and aerospace, contribute 10%.

➥By Chemistry, Lithium-based batteries lead with a 60% share, fueled by the global EV boom and high recoverable value of lithium, cobalt, and nickel. Nickel-based batteries hold 15%, primarily in hybrid vehicles and specialty applications. Lead-acid batteries account for 20%, used in automotive starter batteries and industrial backup systems, with well-established recycling streams. Others, including emerging solid-state and alternative chemistries, contribute 5%.

Regional Insights:

North America dominates the battery recycling market with a 35% share (USD 0.39 billion in 2024), driven by high EV adoption, strong government initiatives, and well-established recycling infrastructure. The U.S. leads the region through policies supporting circular economy practices, OEM-backed battery collection programs, and industrial-scale recycling facilities.

Europe holds a 30% share (USD 0.34 billion in 2024), supported by strict environmental regulations, extended producer responsibility (EPR) mandates, and investments in advanced hydrometallurgical and pyrometallurgical recycling processes. Countries such as Germany, France, and the Netherlands are pioneering large-scale battery material recovery and closed-loop initiatives.

Asia-Pacific accounts for 25% (USD 0.28 billion in 2024) and is the fastest-growing region, with a projected CAGR of over 45% during 2025-2032. Growth is driven by China, Japan, and South Korea, where rapid EV adoption, government recycling mandates, and industrial expansion are fueling investments in battery collection, sorting, and recycling infrastructure.

Latin America, Middle East & Africa (LAMEA) contribute 10% (USD 0.11 billion in 2024), with emerging EV markets and increasing awareness of sustainable practices. Key countries include Brazil, Mexico, South Africa, and the UAE, where pilot recycling programs and partnerships with international recyclers are beginning to scale.

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Market Dynamics:

Driver:
The growing demand for recycled materials is significantly propelling the global battery recycling market, the increasing adoption of electric vehicles (EVs) worldwide, and stringent government regulations. The Mercury-Containing and Rechargeable Battery Management Act of 1996 (Battery Act) in the U.S. has played a pivotal role in protecting the environment and human health by regulating the disposal and recycling of hazardous batteries.

Regulatory bodies like the U.S. Environmental Protection Agency (EPA) have implemented strict guidelines for recycling lead-acid batteries, requiring sealed plants and smokestacks equipped with scrubbers to minimize environmental impact. Similarly, China, a global leader in lead-acid battery production, has introduced stringent regulations, allowing only certified and reputable companies to operate, further strengthening sustainable practices.

Restraint:
Despite growth drivers, the market faces challenges related to the safe transportation and storage of spent batteries. Improper handling can lead to fire hazards, chemical leaks, and environmental contamination. These safety and security concerns impose operational constraints on recyclers, increase compliance costs, and limit the expansion of collection and processing infrastructure, thereby hampering market growth.

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