3D Printed Orthoses Market to Reach US$ 644 Million by 2031, Driven by Personalized Healthcare and Rapid Adoption of Additive Manufacturing | QY Research

Market Summary -

The global market for 3D Printed Orthoses was estimated to be worth US$ 321 million in 2024 and is projected to reach a readjusted size of US$ 644 million by 2031, expanding at a CAGR of 10.6% during the forecast period 2025-2031.

According to QY Research, the new report titled "3D Printed Orthoses Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031" delivers a comprehensive, data-driven analysis of the global 3D printed orthoses market. The study is designed to support strategic decision-making for orthotics manufacturers, healthcare providers, additive manufacturing companies, investors, and policymakers by offering validated market data, competitive intelligence, and forward-looking insights.

Trade Policy and Supply Chain Impact -

This report provides a comprehensive assessment of recent tariff adjustments and international strategic countermeasures affecting the 3D printed orthoses industry. As the market relies on cross-border flows of 3D printers, printing materials, scanning systems, and digital design software, changes in trade policies significantly influence manufacturing footprints, capital investment strategies, regional supply chain structures, and cost competitiveness. Understanding these dynamics is increasingly important as companies expand global production and service networks.

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Technology Overview and Industry Background -

3D printed orthoses are custom external support devices manufactured using additive manufacturing technologies and designed to stabilize, guide, relieve, or correct musculoskeletal conditions. These devices are typically created using 3D scanning and digital modeling to capture individual patient anatomy, enabling precise, patient-specific designs.

The primary advantage of 3D printing in orthotics lies in its ability to deliver highly customized devices that significantly improve fit, comfort, and functionality compared with traditional mass-produced or semi-custom orthoses. Additive manufacturing enables complex geometries and optimized structures that are difficult or impossible to achieve using conventional fabrication methods.

Market Drivers and Development Trends -

The 3D printed orthoses market is experiencing strong growth driven by the global shift toward personalized and patient-centric healthcare. Increasing prevalence of musculoskeletal disorders, sports injuries, and age-related mobility issues is fueling demand for customized orthotic solutions that improve therapeutic outcomes and patient compliance.

Key development trends include:
► Patient-specific customization, enhancing comfort, wearability, and clinical effectiveness
► Advanced design optimization, allowing lightweight, breathable, and biomechanically efficient structures
► Rapid production cycles, with orthoses manufactured within hours once digital designs are finalized
► Digital workflow integration, combining 3D scanning, CAD modeling, and automated printing

The ability to significantly reduce lead times compared to traditional orthotic manufacturing is particularly valuable for patients requiring urgent or time-sensitive interventions, positioning 3D printing as a disruptive force in orthopaedic care.

Market Challenges and Constraints -

Despite its advantages, the market faces challenges including high initial investment costs for 3D printers and scanning equipment, variability in reimbursement policies, and the need for specialized digital design expertise. Regulatory compliance for medical devices and standardization of materials and processes also remain important considerations, particularly as adoption expands across regions.

Market Segmentation and Regional Analysis -

By Type -
► Foot Orthoses
► Wrist and Hand Orthoses
► Ankle-Foot Orthoses and Knee-Ankle-Foot Orthoses
► Cranial Remolding Orthoses
► Spinal Orthoses
► Others

By Application -
► Middle Age and Older Adults
► Teens and Adults
► Infants and Children

By Region -
✔ North America (U.S., Canada, Mexico)
✔ Europe (Germany, France, UK, Italy, etc.)
✔ Asia Pacific (China, Japan, South Korea, Southeast Asia, India, etc.)
✔ South America (Brazil, etc.)
✔ Middle East and Africa (Turkey, GCC Countries, Africa, etc.)

North America and Europe lead adoption due to advanced healthcare infrastructure, early integration of digital orthopaedics, and strong reimbursement frameworks. Asia Pacific is emerging as a high-growth region, supported by expanding healthcare access, growing awareness of personalized orthotic solutions, and increasing investment in additive manufacturing technologies.

Key Companies Profiled -
► Pohlig GmbH (Ottobock)
► Invent Medical
► Materialise
► Streifeneder ortho.production GmbH
► ScientiFeet (Prodways)
► Superfeet
► Surestep
► ORTHO-TEAM AG
► Crispin Orthotic
► Technology in Motion
► iOrthotics
► Edser Orthotic Labs
► HeyGears
► ActivArmor
► Gaitworx
► Xkelet

These companies compete on customization capabilities, production speed, material innovation, clinical outcomes, and integration of digital design workflows.

Reasons to Procure This Report -
► Access comprehensive global and regional market revenue and volume forecasts through 2031
► Understand competitive positioning, company rankings, and market concentration trends
► Identify high-growth opportunities across orthosis types and patient age groups
► Analyze the impact of digital manufacturing, supply chains, and trade policies
► Support strategic planning for product development, partnerships, and geographic expansion

Key Questions Answered in the Report -
► What is the current size and future growth outlook of the 3D printed orthoses market?
► Which orthosis types and patient segments will drive demand through 2031?
► How is additive manufacturing reshaping orthopaedic device design and production?
► What regional markets present the strongest growth opportunities?
► What challenges and risks should manufacturers and healthcare providers anticipate?

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Table of Content:
1 Market Overview
1.1 3D Printed Orthoses Product Introduction
1.2 Global 3D Printed Orthoses Market Size Forecast
1.2.1 Global 3D Printed Orthoses Sales Value (2020-2031)
1.2.2 Global 3D Printed Orthoses Sales Volume (2020-2031)
1.2.3 Global 3D Printed Orthoses Sales Price (2020-2031)
1.3 3D Printed Orthoses Market Trends & Drivers
1.3.1 3D Printed Orthoses Industry Trends
1.3.2 3D Printed Orthoses Market Drivers & Opportunity
1.3.3 3D Printed Orthoses Market Challenges
1.3.4 3D Printed Orthoses Market Restraints
1.4 Assumptions and Limitations
1.5 Study Objectives
1.6 Years Considered
2 Competitive Analysis by Company
2.1 Global 3D Printed Orthoses Players Revenue Ranking (2024)
2.2 Global 3D Printed Orthoses Revenue by Company (2020-2025)
2.3 Global 3D Printed Orthoses Players Sales Volume Ranking (2024)
2.4 Global 3D Printed Orthoses Sales Volume by Company Players (2020-2025)
2.5 Global 3D Printed Orthoses Average Price by Company (2020-2025)
2.6 Key Manufacturers 3D Printed Orthoses Manufacturing Base and Headquarters
2.7 Key Manufacturers 3D Printed Orthoses Product Offered
2.8 Key Manufacturers Time to Begin Mass Production of 3D Printed Orthoses
2.9 3D Printed Orthoses Market Competitive Analysis
2.9.1 3D Printed Orthoses Market Concentration Rate (2020-2025)
2.9.2 Global 5 and 10 Largest Manufacturers by 3D Printed Orthoses Revenue in 2024
2.9.3 Global Top Manufacturers by Company Type (Tier 1, Tier 2, and Tier 3) & (based on the Revenue in 3D Printed Orthoses as of 2024)
2.10 Mergers & Acquisitions, Expansion
3 Segmentation by Type
3.1 Introduction by Type
3.1.1 Foot Orthoses
3.1.2 Wrist and Hand Orthoses
3.1.3 Ankle-Foot Orthoses and Knee-Ankle-Foot Orthoses
3.1.4 Cranial Remolding Orthoses
3.1.5 Spinal Orthoses
3.1.6 Others
3.2 Global 3D Printed Orthoses Sales Value by Type
3.2.1 Global 3D Printed Orthoses Sales Value by Type (2020 VS 2024 VS 2031)
3.2.2 Global 3D Printed Orthoses Sales Value, by Type (2020-2031)
3.2.3 Global 3D Printed Orthoses Sales Value, by Type (%) (2020-2031)
3.3 Global 3D Printed Orthoses Sales Volume by Type
3.3.1 Global 3D Printed Orthoses Sales Volume by Type (2020 VS 2024 VS 2031)
3.3.2 Global 3D Printed Orthoses Sales Volume, by Type (2020-2031)
3.3.3 Global 3D Printed Orthoses Sales Volume, by Type (%) (2020-2031)
3.4 Global 3D Printed Orthoses Average Price by Type (2020-2031)
4 Segmentation by Application
4.1 Introduction by Application
4.1.1 Middle Age and Older Adults
4.1.2 Teens and Adults
4.1.3 Infants and Children
4.2 Global 3D Printed Orthoses Sales Value by Application
4.2.1 Global 3D Printed Orthoses Sales Value by Application (2020 VS 2024 VS 2031)
4.2.2 Global 3D Printed Orthoses Sales Value, by Application (2020-2031)
4.2.3 Global 3D Printed Orthoses Sales Value, by Application (%) (2020-2031)
4.3 Global 3D Printed Orthoses Sales Volume by Application
4.3.1 Global 3D Printed Orthoses Sales Volume by Application (2020 VS 2024 VS 2031)
4.3.2 Global 3D Printed Orthoses Sales Volume, by Application (2020-2031)
4.3.3 Global 3D Printed Orthoses Sales Volume, by Application (%) (2020-2031)
4.4 Global 3D Printed Orthoses Average Price by Application (2020-2031)
5 Segmentation by Region
5.1 Global 3D Printed Orthoses Sales Value by Region
5.1.1 Global 3D Printed Orthoses Sales Value by Region: 2020 VS 2024 VS 2031
5.1.2 Global 3D Printed Orthoses Sales Value by Region (2020-2025)
5.1.3 Global 3D Printed Orthoses Sales Value by Region (2026-2031)
5.1.4 Global 3D Printed Orthoses Sales Value by Region (%), (2020-2031)
5.2 Global 3D Printed Orthoses Sales Volume by Region
5.2.1 Global 3D Printed Orthoses Sales Volume by Region: 2020 VS 2024 VS 2031
5.2.2 Global 3D Printed Orthoses Sales Volume by Region (2020-2025)
5.2.3 Global 3D Printed Orthoses Sales Volume by Region (2026-2031)
5.2.4 Global 3D Printed Orthoses Sales Volume by Region (%), (2020-2031)
5.3 Global 3D Printed Orthoses Average Price by Region (2020-2031)
5.4 North America
5.4.1 North America 3D Printed Orthoses Sales Value, 2020-2031
5.4.2 North America 3D Printed Orthoses Sales Value by Country (%), 2024 VS 2031
5.5 Europe
5.5.1 Europe 3D Printed Orthoses Sales Value, 2020-2031
5.5.2 Europe 3D Printed Orthoses Sales Value by Country (%), 2024 VS 2031
5.6 Asia Pacific
5.6.1 Asia Pacific 3D Printed Orthoses Sales Value, 2020-2031
5.6.2 Asia Pacific 3D Printed Orthoses Sales Value by Region (%), 2024 VS 2031
5.7 South America
5.7.1 South America 3D Printed Orthoses Sales Value, 2020-2031
5.7.2 South America 3D Printed Orthoses Sales Value by Country (%), 2024 VS 2031
5.8 Middle East & Africa
5.8.1 Middle East & Africa 3D Printed Orthoses Sales Value, 2020-2031
5.8.2 Middle East & Africa 3D Printed Orthoses Sales Value by Country (%), 2024 VS 2031
6 Segmentation by Key Countries/Regions
6.1 Key Countries/Regions 3D Printed Orthoses Sales Value Growth Trends, 2020 VS 2024 VS 2031
6.2 Key Countries/Regions 3D Printed Orthoses Sales Value and Sales Volume
6.2.1 Key Countries/Regions 3D Printed Orthoses Sales Value, 2020-2031
6.2.2 Key Countries/Regions 3D Printed Orthoses Sales Volume, 2020-2031
6.3 United States
6.3.1 United States 3D Printed Orthoses Sales Value, 2020-2031
6.3.2 United States 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.3.3 United States 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.4 Europe
6.4.1 Europe 3D Printed Orthoses Sales Value, 2020-2031
6.4.2 Europe 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.4.3 Europe 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.5 China
6.5.1 China 3D Printed Orthoses Sales Value, 2020-2031
6.5.2 China 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.5.3 China 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.6 Japan
6.6.1 Japan 3D Printed Orthoses Sales Value, 2020-2031
6.6.2 Japan 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.6.3 Japan 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.7 South Korea
6.7.1 South Korea 3D Printed Orthoses Sales Value, 2020-2031
6.7.2 South Korea 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.7.3 South Korea 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.8 Southeast Asia
6.8.1 Southeast Asia 3D Printed Orthoses Sales Value, 2020-2031
6.8.2 Southeast Asia 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.8.3 Southeast Asia 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
6.9 India
6.9.1 India 3D Printed Orthoses Sales Value, 2020-2031
6.9.2 India 3D Printed Orthoses Sales Value by Type (%), 2024 VS 2031
6.9.3 India 3D Printed Orthoses Sales Value by Application, 2024 VS 2031
7 Company Profiles
7.1 Pohlig GmbH (Ottobock)
7.1.1 Pohlig GmbH (Ottobock) Company Information
7.1.2 Pohlig GmbH (Ottobock) Introduction and Business Overview
7.1.3 Pohlig GmbH (Ottobock) 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.1.4 Pohlig GmbH (Ottobock) 3D Printed Orthoses Product Offerings
7.1.5 Pohlig GmbH (Ottobock) Recent Development
7.2 Invent Medical
7.2.1 Invent Medical Company Information
7.2.2 Invent Medical Introduction and Business Overview
7.2.3 Invent Medical 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.2.4 Invent Medical 3D Printed Orthoses Product Offerings
7.2.5 Invent Medical Recent Development
7.3 Materialise
7.3.1 Materialise Company Information
7.3.2 Materialise Introduction and Business Overview
7.3.3 Materialise 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.3.4 Materialise 3D Printed Orthoses Product Offerings
7.3.5 Materialise Recent Development
7.4 Streifeneder ortho.production GmbH
7.4.1 Streifeneder ortho.production GmbH Company Information
7.4.2 Streifeneder ortho.production GmbH Introduction and Business Overview
7.4.3 Streifeneder ortho.production GmbH 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.4.4 Streifeneder ortho.production GmbH 3D Printed Orthoses Product Offerings
7.4.5 Streifeneder ortho.production GmbH Recent Development
7.5 ScientiFeet (Prodways)
7.5.1 ScientiFeet (Prodways) Company Information
7.5.2 ScientiFeet (Prodways) Introduction and Business Overview
7.5.3 ScientiFeet (Prodways) 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.5.4 ScientiFeet (Prodways) 3D Printed Orthoses Product Offerings
7.5.5 ScientiFeet (Prodways) Recent Development
7.6 Superfeet
7.6.1 Superfeet Company Information
7.6.2 Superfeet Introduction and Business Overview
7.6.3 Superfeet 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.6.4 Superfeet 3D Printed Orthoses Product Offerings
7.6.5 Superfeet Recent Development
7.7 Surestep
7.7.1 Surestep Company Information
7.7.2 Surestep Introduction and Business Overview
7.7.3 Surestep 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.7.4 Surestep 3D Printed Orthoses Product Offerings
7.7.5 Surestep Recent Development
7.8 ORTHO-TEAM AG
7.8.1 ORTHO-TEAM AG Company Information
7.8.2 ORTHO-TEAM AG Introduction and Business Overview
7.8.3 ORTHO-TEAM AG 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.8.4 ORTHO-TEAM AG 3D Printed Orthoses Product Offerings
7.8.5 ORTHO-TEAM AG Recent Development
7.9 Crispin Orthotic
7.9.1 Crispin Orthotic Company Information
7.9.2 Crispin Orthotic Introduction and Business Overview
7.9.3 Crispin Orthotic 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.9.4 Crispin Orthotic 3D Printed Orthoses Product Offerings
7.9.5 Crispin Orthotic Recent Development
7.10 Technology in Motion
7.10.1 Technology in Motion Company Information
7.10.2 Technology in Motion Introduction and Business Overview
7.10.3 Technology in Motion 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.10.4 Technology in Motion 3D Printed Orthoses Product Offerings
7.10.5 Technology in Motion Recent Development
7.11 iOrthotics
7.11.1 iOrthotics Company Information
7.11.2 iOrthotics Introduction and Business Overview
7.11.3 iOrthotics 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.11.4 iOrthotics 3D Printed Orthoses Product Offerings
7.11.5 iOrthotics Recent Development
7.12 Edser Orthotic Labs
7.12.1 Edser Orthotic Labs Company Information
7.12.2 Edser Orthotic Labs Introduction and Business Overview
7.12.3 Edser Orthotic Labs 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.12.4 Edser Orthotic Labs 3D Printed Orthoses Product Offerings
7.12.5 Edser Orthotic Labs Recent Development
7.13 HeyGears
7.13.1 HeyGears Company Information
7.13.2 HeyGears Introduction and Business Overview
7.13.3 HeyGears 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.13.4 HeyGears 3D Printed Orthoses Product Offerings
7.13.5 HeyGears Recent Development
7.14 ActivArmor
7.14.1 ActivArmor Company Information
7.14.2 ActivArmor Introduction and Business Overview
7.14.3 ActivArmor 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.14.4 ActivArmor 3D Printed Orthoses Product Offerings
7.14.5 ActivArmor Recent Development
7.15 Gaitworx
7.15.1 Gaitworx Company Information
7.15.2 Gaitworx Introduction and Business Overview
7.15.3 Gaitworx 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.15.4 Gaitworx 3D Printed Orthoses Product Offerings
7.15.5 Gaitworx Recent Development
7.16 Xkelet
7.16.1 Xkelet Company Information
7.16.2 Xkelet Introduction and Business Overview
7.16.3 Xkelet 3D Printed Orthoses Sales, Revenue, Price and Gross Margin (2020-2025)
7.16.4 Xkelet 3D Printed Orthoses Product Offerings
7.16.5 Xkelet Recent Development
8 Industry Chain Analysis
8.1 3D Printed Orthoses Industrial Chain
8.2 3D Printed Orthoses Upstream Analysis
8.2.1 Key Raw Materials
8.2.2 Raw Materials Key Suppliers
8.2.3 Manufacturing Cost Structure
8.3 Midstream Analysis
8.4 Downstream Analysis (Customers Analysis)
8.5 Sales Model and Sales Channels
8.5.1 3D Printed Orthoses Sales Model
8.5.2 Sales Channel
8.5.3 3D Printed Orthoses Distributors
9 Research Findings and Conclusion
10 Appendix
10.1 Research Methodology
10.1.1 Methodology/Research Approach
10.1.1.1 Research Programs/Design
10.1.1.2 Market Size Estimation
10.1.1.3 Market Breakdown and Data Triangulation
10.1.2 Data Source
10.1.2.1 Secondary Sources
10.1.2.2 Primary Sources
10.2 Author Details
10.3 Disclaimer

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