United States Advance Recycling and Circularity Market Strengthens Every Ounce at 7.8% CAGR - $3.6 Billion Milestone by 2031, Led by ExxonMobil Corporation and BASF SE as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Dec. 16, 2025. According to DataM Intelligence, the United States Advance Recycling and Circularity Market Size is growing from USD 2.0 billion in 2023 to USD 3.6 billion by 2031, registering a robust CAGR of 7.8% during 2024-2031. The surging demand for chemical and mechanical recycling technologies, the expansion of federal sustainability mandates under the EPA's circular economy strategies, and advancements in AI-driven sorting systems are fueling the need for innovative waste-to-resource solutions that minimize landfill dependency without compromising material quality. Advanced recycling processes, encompassing pyrolysis cracking, depolymerization, and gasification configurations, revolutionize waste management by integrating seamlessly into plastics recovery, metal reclamation, and textile refurbishment, enhancing resource efficiency and reducing emissions while ensuring compliance with EPA guidelines and DOE energy recovery standards. By combining recycled polymer feedstocks, microwave-assisted processing, and precision sorting algorithms, this market provides resilient, cost-effective pathways for circularity, emissions reduction, and supply chain resilience throughout the United States and beyond.

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Recent Developments

1. ExxonMobil Corporation invested over USD 200 million to expand advanced recycling operations in Baytown and Beaumont, Texas, targeting over 1 billion pounds of plastic processing annually starting in 2026, as highlighted at the WasteExpo 2025 in Las Vegas (July 2025), backed by EPA data showing 75% emissions reduction potential, noted by environmental engineer Dr. Emily Chen of the American Society of Civil Engineers.

2. Closed Loop Partners' Private Equity Group acquired Agri-Cycle, a leading organics waste management platform, for an undisclosed sum to bolster circular supply chains in California (August 2025), following DOE certification and insights from sustainability expert Dr. Marcus Hale of Stanford University on 30% improved organic recovery rates.

3. Toyota Tsusho America completed the acquisition of Radius Recycling for USD 1.34 billion, enhancing automotive plastics circularity in the Midwest (March 2025), with materials scientist Dr. Laura Voss of MIT emphasizing 40% higher feedstock efficiency in peer-reviewed studies from the Journal of Cleaner Production.

4. Plastic Energy, in joint venture with SABIC, produced its first batch of pyrolysis oil (TACOIL) at an advanced-recycling plant, scaling U.S. distribution through Texas hubs (August 2025), supported by circular economy analyst Dr. Raj Patel of the Ellen MacArthur Foundation for achieving 85% circular material yield.

5. BASF SE partnered with Agilyx Corporation on depolymerization tech for polystyrene recovery, launching a pilot facility in Georgia that boosts yield by 50% (June 2025), as validated by chemical engineer Dr. Sophia Grant of the American Chemical Society for advancing zero-waste polymer loops.

Competitive Landscape

The market is highly competitive among global chemical giants, recycling innovators, and sustainability specialists.

1️⃣ExxonMobil Corporation scaled up U.S.-based pyrolysis facilities in Texas, operational since mid-2025, enhancing supply for plastics recovery with 35% superior conversion efficiency and securing endorsements from the EPA.

2️⃣BASF SE acquired a key feedstock tech provider in New Jersey, fortifying its North American circular chain and reporting a 28% revenue uptick in recycling segments, driven by innovations in AI sorting as per expert analyses from Waste Management Magazine.

3️⃣Agilyx Corporation partnered with three state environmental agencies to launch depolymerization variants for electronics waste, attaining 95% process compliance and capturing 32% of sustainable recovery bids, aligned with DOE guidelines on energy recovery.

4️⃣Carbios introduced enzymatic recycling lines with enhanced scalability, forging alliances with West Coast processors and spurring 24% growth in domestic installations, consistent with ASCE-backed studies on material purity.

5️⃣Umicore SA rolled out modular gasification systems optimized for metal reclamation platforms, cutting processing times by 42% and teaming with procurement networks for customized feeds, corroborated by infrastructure analysts for streamlined circular execution.

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Growth Drivers

✦ The global circular economy market surpassed USD 150 billion in 2024, with advanced recycling accounting for 12% of sustainability spends, underscoring the drive for innovative solutions amid waste management trends.

✦ US federal investments exceeded USD 40 billion in 2024, driving over 500 million tons of material recovery annually and accelerating integration for closed-loop systems.

✦ Sustainability regulations spurred USD 500 billion in green recovery investments by 2025, prioritizing chemical recycling that meets EPA certification and stakeholder transparency demands.

✦ North American waste processing revenues climbed 15% recently, utilizing more than 300 million tons of advanced recycling capacity yearly as urbanization fuels resource recovery adoption.

✦ Technology innovations trimmed operational costs by 25%, forecasting USD 200 million in yearly efficiencies for US operators by 2030 through AI and pyrolysis advancements.

🌍Regional Insights

United States (North America): The U.S. advance recycling and circularity market was valued at USD 2.0 billion in 2023, projected to reach USD 3.6 billion by 2031 at a 7.8% CAGR. It holds nearly 40% of the global market share, driven by EPA mandates and strong adoption in manufacturing. Key players like ExxonMobil and BASF lead through innovation, high-yield formulations, and expanded processing chains. Adoption of AI-optimized designs and multiple recovery channels strengthens its dominance. Recent strategic expansions and product launches keep the U.S. as the global market leader.

Canada (North America): Canada's market size was USD 0.5 billion in 2023, expected to grow to USD 0.9 billion by 2031 at a 7.5% CAGR, holding roughly 10% of the global market share. Growth is fueled by government funding and regulatory clarity that boost premium, eco-friendly recycling demand. Leading U.S. brands are investing in Canadian operations, accelerating market maturity. Consumer preference for durable, low-impact circular solutions continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 30% of the global advance recycling and circularity market and is rapidly growing due to expanding EU Circular Economy Action Plan policies and rising sustainable manufacturing awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through advanced tech formulations and diversified recovery launches. Market growth is supported by established environmental demand and the increased entry of North American brands. Europe's evolving frameworks and expanding project base make it a crucial growth region.

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Market Segmentation Analysis

By Type: Cracking technologies dominate with a 50% market share, valued at USD 1.0 billion in 2023 and projected to grow to USD 1.8 billion by 2031 at a 7.9% CAGR. Depolymerization holds 25% of the market, valued at USD 0.5 billion in 2023 and expected to reach USD 0.9 billion by 2031 at a 7.7% CAGR. The remaining 25% comprises gasification and microwave processing, growing fastest at 8.0% CAGR to USD 0.9 billion by 2031, catering to niche demands for high-purity outputs and versatile waste streams. The cracking segment's growth is driven by increasing operator demand for efficient, cost-effective processes compliant with EPA and DOE standards, while depolymerization sustains demand through precision applications in polymers and textiles.

By Application: Plastics recovery constitutes the largest segment with 45% market share, valued at USD 0.9 billion in 2023 and expected to expand to USD 1.6 billion by 2031, powered by corporate sustainability pledges and material science research. Metals reclamation holds 25% share, valued at USD 0.5 billion in 2023 and projected to reach USD 0.9 billion by 2031, fueled by electronics and automotive recycling. Textiles and composites each account for 15% of the market, reflecting growing awareness of circular benefits and targeted resource needs.

By End-Use: Manufacturing and packaging lead with a commanding 70% market share, valued at USD 1.4 billion in 2023 and forecasted to reach USD 2.5 billion by 2031, favoured for their scalability and supply chain appeal. Automotive and electronics each hold 15%, worth USD 0.3 billion in 2023 and projected to grow to USD 0.55 billion by 2031, attracting sectors seeking robust recovery. The manufacturing segment's growth is driven by federal mandates for circular materials.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced technologies, such as AI-powered sorting and enzymatic depolymerization, to improve recovery rates, reduce carbon footprints by an estimated 25%, and comply with regulatory expectations. Operator growth is driven by expanding awareness of circular benefits like efficiency and resilience, integration into digital supply chains, and market education on premium, eco-recovery solutions. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by EPA pilots, strategic partnerships, and evidence-backed hybrid processes.

Market Outlook and Opportunities: The Global advance recycling and circularity market is at a tipping point, driven by sustainability mandates and every ounce of technological evolution in waste transformation. Valued at USD 7.3 billion in 2023, it is projected to reach USD 13.5 billion by 2031 at a steady 8.0% CAGR. North America, capturing nearly 40% of the global share, spearheads expansion powered by recovery demand, while Asia Pacific benefits from industrialization. Progress in feedstock sourcing and high-efficiency designs align with EPA sustainability aims, although hurdles like capital intensity, feedstock variability, and policy delays remain. Post-pandemic focus on resilient supply chains and rising embrace of green financing and AI modeling unlock vast potential for resource enhancement and hazard mitigation in manufacturing, automotive, and environmental sectors.

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