United States Industrial Automation Market 2031 | Growth Drivers, Key Players & Investment Opportunities

Market Size and Growth

Global Industrial Automation market is estimated to grow at a CAGR of 9.6% during the forecast period 2024- 2031.

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Key Development:

United States: Recent Industrial Automation Developments

✅ In December 2025, Rockwell Automation launched an AI-native factory orchestration platform integrating machine learning, MES, and digital twin capabilities to improve real-time decision-making on automated production lines. The platform is designed for discrete and process manufacturers. It strengthens AI-driven smart-factory adoption in the U.S.

✅ In November 2025, Schneider Electric announced a major expansion of its U.S. smart-manufacturing facilities to scale production of industrial automation hardware and software for AI-enabled factories. The investment supports demand for digitized energy management and automated operations. It reinforces domestic industrial automation supply chains.

✅ In November 2025, Honeywell completed the acquisition of a U.S.-based industrial AI software firm specializing in autonomous process control for manufacturing and logistics. The acquisition enhances Honeywell's portfolio in AI-driven industrial automation. It accelerates deployment of self-optimizing industrial systems.

✅ In October 2025, Emerson launched next-generation industrial edge controllers with embedded AI and cybersecurity features for automated plants. The controllers enable predictive maintenance and autonomous control at the edge. They target critical manufacturing and energy automation applications.

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Japan: Recent Industrial Automation Developments

✅ In December 2025, FANUC launched new AI-enabled industrial robots designed for high-mix, low-volume manufacturing environments. The robots feature improved vision systems and adaptive learning. They address labor shortages and flexible automation needs in Japanese factories.

✅ In November 2025, Mitsubishi Electric announced a strategic investment in AI-based factory automation software to enhance autonomous production planning and robot coordination. The initiative focuses on smart manufacturing and digital factories. It strengthens Japan's leadership in advanced automation systems.

✅ In November 2025, Omron expanded its automation solutions portfolio with the launch of advanced machine-control systems integrating real-time AI analytics. The systems improve precision and uptime in automated manufacturing lines. They support next-generation smart-factory deployments.

✅ In October 2025, Yokogawa Electric partnered with a domestic robotics firm to co-develop AI-driven industrial control solutions for automated process industries. The collaboration targets autonomous operations in chemicals and energy facilities. It advances Japan's industrial digitalization strategy.

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Recent Mergers & Acquisitions :

United States: Recent Industrial Automation M&A (Last 3 Months)

✅ In December 2025, Siemens acquired a U.S.-based industrial digital-twin software firm focused on simulation and virtual commissioning for automated factories. The acquisition strengthens Siemens' software-defined automation stack. It accelerates deployment of virtualized manufacturing systems in the U.S.

✅ In November 2025, ABB completed the acquisition of a North American AI-driven motion-control specialist supporting high-precision robotics and automated assembly lines. The deal expands ABB's advanced automation and robotics intelligence. It enhances adaptive control for next-generation factories.

✅ In October 2025, Cognex acquired a U.S.-based AI machine-vision startup specializing in deep-learning inspection systems for automated manufacturing. The acquisition strengthens Cognex's smart vision portfolio. It supports higher accuracy and autonomous quality control.

✅ In October 2025, Fortive acquired an industrial automation diagnostics and sensing company to expand its portfolio in intelligent production monitoring. The deal enhances real-time visibility across automated operations. It supports predictive and autonomous factory environments.

Japan: Recent Industrial Automation M&A (Last 3 Months)

✅ In December 2025, Hitachi acquired a Japanese industrial automation software provider specializing in AI-based production analytics and control optimization. The acquisition strengthens Hitachi's Lumada-based automation offerings. It advances data-driven factory automation in Japan.

✅ In November 2025, Denso acquired a domestic factory-automation robotics startup focused on flexible assembly and collaborative automation systems. The deal expands Denso's smart-manufacturing capabilities. It supports automated production across automotive and electronics plants.

✅ In October 2025, Keyence acquired a Japanese industrial AI sensing company to enhance next-generation inspection and measurement automation. The acquisition strengthens precision automation solutions. It enables faster and more autonomous quality control.

✅ In October 2025, Panasonic Industry acquired a factory-control software firm specializing in autonomous equipment coordination and edge automation. The deal expands Panasonic's industrial automation software stack. It accelerates smart-factory deployments in Japan.

Key Players:

=> ABB Ltd, Bosch, Honeywell Solutions, FANUC Corporation, Emerson Electric, Voith GmbH, Schneider Electric, Mitsubishi Electric, Rockwell Automation Inc., Toshiba Machine Corporation Ltd, Yaskawa Electric, Yokogawa Electric Corporation, General Electric, and others.

Key Segments:

By Type

Programmable automation dominates with 62% share, driven by its flexibility, scalability, and widespread adoption across industries requiring frequent process changes and smart manufacturing capabilities. Fixed automation accounts for 38%, supported by its cost efficiency and reliability in high-volume, repetitive production environments such as automotive assembly lines and heavy manufacturing.

By Technique

Supervisory Control and Data Acquisition (SCADA) leads with 30% share, fueled by its critical role in real-time monitoring, data acquisition, and control across utilities, oil & gas, and large industrial facilities. Programmable Logic Controllers (PLC) hold 26%, driven by their robustness, ease of integration, and dominance in discrete manufacturing. Human Machine Interface (HMI) accounts for 18%, supported by increasing demand for intuitive visualization and operator control systems. Programmable Automation Controllers (PAC) represent 16%, gaining traction due to their hybrid functionality combining PLC reliability with advanced computing power. Other techniques hold 10%, including distributed control systems and emerging industrial control solutions.

By Application

Automotive & transportation leads with 24% share, driven by automation adoption in assembly, welding, painting, and quality inspection processes. Electric power generation accounts for 18%, supported by automation in grid management, power plants, and renewable energy integration. Food & beverages hold 16%, fueled by rising demand for hygienic, efficient, and compliant production systems. Machine manufacturing represents 14%, driven by Industry 4.0 initiatives and smart factory upgrades. Pharmaceuticals account for 12%, supported by strict regulatory compliance and demand for precision automation. Aerospace & defense holds 9%, driven by high-precision manufacturing requirements. Other applications, including electrical & electronics, account for 7%.

By Region

North America - 35% Share
North America leads due to strong adoption of Industry 4.0, advanced manufacturing infrastructure, and early deployment of smart automation technologies across the U.S. and Canada.

Europe - 27% Share
Europe holds a significant share, supported by industrial digitization initiatives, strong automotive and machinery sectors, and emphasis on energy efficiency and automation standards.

Asia Pacific - 30% Share
Asia Pacific shows the fastest growth, driven by rapid industrialization, expanding manufacturing bases in China, India, Japan, and South Korea, and increasing investments in smart factories.

Latin America - 5% Share
Latin America's growth is supported by gradual automation adoption in automotive, food processing, and energy sectors, particularly in Brazil and Mexico.

Middle East & Africa - 3% Share
The Middle East & Africa market is driven by industrial diversification, energy infrastructure modernization, and increasing automation investments in GCC countries and South Africa.

FAQ

Q: What is the growth rate of the Industrial Automation Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 9.6% during the forecast period from 2024 to 2031.

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