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Global Operational Technology (OT) Industry to reach USD 364.74 billion by 2030, Control Systems dominate 63% market share | key Players:- Siemens, ABB, Honeywell International Inc.

12-15-2025 10:25 AM CET | IT, New Media & Software

Press release from: DataM intelligence 4 Market Research LLP

Operational Technology

Operational Technology

Global Operational Technology (OT) Market Size was valued at USD 210.06 billion in 2024 and is projected to grow to USD 364.74 billion by 2030, expanding at a strong CAGR of 9.6% from 2025 to 2031.The OT market is growing due to rapid industrial automation, Industry 4.0 adoption, rising smart manufacturing investments, increased need for real-time monitoring, integration of IT-OT systems, and stronger focus on cybersecurity, operational efficiency, and predictive maintenance across industries.

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United States: Key Industry Developments:-
✅ November 2025: Siemens launched an advanced OT cybersecurity platform with AI-driven threat detection for industrial control systems, enhancing real-time monitoring and response in manufacturing sectors to counter rising cyber risks.​

✅ October 2025: ABB introduced a new IIoT-enabled OT solution for energy and utilities, integrating edge computing for predictive maintenance and operational efficiency in critical infrastructure.​

✅ September 2025: Rockwell Automation expanded its OT security suite with on-premises deployment options tailored for large enterprises, focusing on network segmentation and compliance in oil & gas operations.​

Japan: Key Industry Developments:-
✅ October 2025: Accretech released new precision measuring instruments integrated into OT systems for semiconductor manufacturing, combining probing with optical measurement to boost accuracy in high-volume production.​

✅ September 2025: Mitsubishi Electric announced an OT-IT convergence platform supporting smart factories, emphasizing secure IoT integration and AI for automotive and electronics industries amid Industry 4.0 initiatives.​

✅ August 2025: Fujitsu launched an OT security upgrade for utilities and transportation, featuring enhanced endpoint protection and SIEM tailored for Japan's regulatory environment and renewable energy shift.

→ 2025 M&A Activity:-
Tenable signed a definitive agreement to acquire Vulcan Cyber, an exposure management innovator, in January 2025. Vulcan Cyber's capabilities integrate into Tenable's platform to consolidate security exposures, prioritize risks, and streamline remediation across attack surfaces in OT environments.​

Armis Inc. acquired OTORIO Ltd., a specialist in OT and Cyber-Physical Systems security, in March 2025. This deal integrates OTORIO's Titan platform into Armis' Centrix platform, expanding end-to-end security for OT environments.​

Sapphire, a UK-based cyber security solutions provider, acquired Awen Collective in September 2023 for an undisclosed amount. The acquisition includes Awen's intellectual property like Dot for OT asset discovery and Profile for industrial cyber compliance, aiding IT-OT infrastructure integration

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→ Market Segmentation-

By Component
Control Systems: Dominate with 63% market share (USD 126 billion) in 2024-2025, driven by industrial automation and process control demand.

Human Machine Interface (HMI): Holds 37% share (USD 74 billion), supporting real-time monitoring and operator interaction.

By Network Technology
Wired Networks: Lead with 58% market share (USD 116 billion) due to reliability in mission-critical industrial environments.

Wireless Networks: Account for 42% share (USD 84 billion), fueled by IIoT integration, mobility, and smart factory deployments.

→ Regional Insights:-
North America - 39.1% Market Share
North America is the largest region in the OT market in 2025, driven by widespread industrial automation, smart manufacturing adoption, and strong investments in digital infrastructure across the U.S. and Canada.

Asia-Pacific - 34% Market Share
Asia-Pacific holds a significant share, fueled by rapid industrialization, smart factory initiatives, digital transformation in manufacturing, and infrastructure projects in China, India, Japan, and Southeast Asia.

Europe - 27% Market Share
Europe maintains a robust OT market share thanks to advanced automation use in manufacturing, utilities, and energy sectors, supported by Industry 4.0 investments and sustainability/regulatory programs.

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→ Market Players:-
Some of the major players contributing to the growth in the segment are Siemens, ABB, Honeywell International Inc., General Electric, Schneider Electric, Rockwell Automation, Inc.

Siemens Leadership
Siemens AG dominates as a top OT player with innovations in AI, digital twins, and connectivity for manufacturing and energy sectors. It holds the highest competitive ranking overall, driven by strong implementation and global reach, contributing to an estimated 10-12% market share in OT systems as of 2025 projections.​

ABB Strengths
ABB Ltd. excels in electrification, robotics, and process automation, particularly in utilities and heavy industries. Its focus on Industrial IoT and cybersecurity bolsters growth, securing around 8-10% market share amid rising OT security demands.​

Honeywell Position
Honeywell International Inc. advances OT via process solutions, building controls, and AI-enhanced cybersecurity for critical infrastructure. It ranks third in competitive assessments with a solid 7-9% share, fueled by expansions in North America and functional beverage-adjacent industrial applications.

→ Key Market Drivers:-
Rapid industrial automation and adoption of Industry 4.0
Growing integration of IT and OT systems for real-time data analytics
Rising demand for smart manufacturing and digital factories
Increasing focus on predictive maintenance and asset optimization
Expansion of critical infrastructure (energy, utilities, transportation)
Need for improved operational efficiency, safety, and uptime
Adoption of Industrial IoT (IIoT), AI, and edge computing
Strengthening regulations on industrial safety, reliability, and compliance

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