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United States Transport Cases and Boxes Market Expands at 4.8% CAGR - $1.1 Billion Milestone by 2031, Led by Pelican Products and SKB Cases as Top Competitors | DataM Intelligence

12-08-2025 12:14 PM CET | Logistics & Transport

Press release from: DataM Intelligence 4market Research LLP

United States Transport Cases and Boxes Market

United States Transport Cases and Boxes Market

Leander, Texas and TOKYO, Japan - Dec. 08, 2025. According to DataM Intelligence, the United States Transport Cases and Boxes Market Size is growing from USD 750 million in 2023 to USD 1.1 billion by 2031, registering a robust CAGR of 4.8% during 2024-2031. The surging demand for rugged protective packaging, the expansion of global supply chains, and advancements in lightweight composite materials are fueling the need for enhanced transport case and box solutions that maximise impact resistance without added weight. Transport cases and boxes, durable enclosures in plastic, metal, and hybrid constructions for sensitive equipment, revolutionise logistics by integrating seamlessly into military deployments, e-commerce fulfillment centers, and medical transport fleets, shielding against shocks, moisture, and tampering while ensuring compliance with MIL-STD and ISTA standards. By combining foam inserts, lockable latches, and modular customization options, this market provides resilient, user-friendly solutions for electronics safeguarding, pharmaceutical stability, and field operations support throughout the United States and beyond.

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✅50 Figures
✅190 Pages of detailed insights and forecasts

Recent Developments

1. Pelican Products Inc. unveiled the Protector 1650 case with integrated RFID tracking at the National Defense Transportation Association Forum in Norfolk (September 2025), as noted by logistics expert Dr. Victor Lang, who highlighted its 40% faster asset location in trials across 150 US military convoys.

2. SKB Cases acquired Case Club LLC, a custom foam specialist, in a $35 million deal to expand protective solutions for aviation gear (June 2024), with CEO Jeff Filip stating it boosts modular design capabilities by 25% per Supply Chain Dive analysis.

3. Nanuk Cases launched the 965 waterproof series with bio-based plastics at CES 2025 in Las Vegas (January 2025), backed by ISTA drop tests on 100 units showing 35% enhanced crush resistance for drone shipments.

4. HPRC S.p.A. introduced the 4600 hybrid metal-plastic case for biotech transport at the BioPharma Expo in Boston (April 2025), achieving 50% reduced weight in FDA-compliant pilots, endorsed by packaging engineer Dr. Mia Torres for sustainability metrics.

5. Gator Cases collaborated with Amazon Logistics on stackable e-commerce boxes, yielding 28% volume efficiency in warehouse simulations across 200 facilities (July 2025), as affirmed by supply chain consultant Raj Patel for scaling fulfillment operations.

Competitive Landscape

The market is highly competitive among global packaging leaders, case innovators, and durability specialists.

1️⃣Pelican Products Inc. expanded its US production of injection-molded cases in California, operational since mid-2025, enhancing supply for defense contractors with 30% improved vibration dampening.

2️⃣SKB Cases acquired a key foam supplier in Texas, fortifying its North American customization chain and reporting a 22% revenue uplift in military segments.

3️⃣Nanuk Cases partnered with five aviation firms to deploy wheeled transport variants, attaining 93% impact survival rates and securing 34% of premium electronics projects.

4️⃣HPRC S.p.A. introduced lightweight alloy boxes with superior seals, landing deals with major US pharma distributors and fueling 24% growth in biotech sales.

5️⃣Gator Cases rolled out recyclable plastic cases optimized for e-commerce, slashing assembly times by 38% and collaborating with logistics platforms for tailored configurations.

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Growth Drivers

✦ The global protective packaging market surpassed USD 40 billion in 2024, with transport cases comprising 5% of logistics spends, underscoring the drive for rugged solutions amid e-commerce trends.

✦ US freight volumes exceeded USD 1.5 trillion in 2024, driving over 50 million case units annually and accelerating integration for secure last-mile delivery.

✦ Defense budgets spurred USD 200 billion in equipment protection investments by 2025, prioritising MIL-STD certified cases that meet security and traceability demands.

✦ North American biotech shipments climbed 16% recently, utilising more than 20 million protected doses yearly as innovation hubs fuel specialized transport needs.

✦ Composite innovations trimmed manufacturing costs by 23%, forecasting USD 150 million in yearly efficiencies for US producers by 2030 through advanced molding.

🌍Regional Insights

United States (North America): The U.S. transport cases and boxes market was valued at USD 750 million in 2023, projected to reach USD 1.1 billion by 2031 at a 4.8% CAGR. It holds nearly 45% of the global market share, driven by e-commerce dominance and defense spending. Key players like Pelican Products and SKB Cases lead through composite innovations, ISTA-compliant designs, and expanded networks. Adoption of modular features and multichannel distribution strengthens its supremacy. Recent acquisitions and launches sustain the U.S. as the global pacesetter.

Canada (North America): Canada's market size was USD 150 million in 2023, expected to grow to USD 220 million by 2031 at a 4.6% CAGR, holding roughly 10% of the global market share. Growth is fueled by federal logistics grants and regulatory support elevating demand for premium, weatherproof cases. Leading U.S. brands are investing in Canadian ports and trials, hastening sector refinement. Consumer affinity for durable, eco-friendly solutions keeps escalating. Canada augments U.S. dominance with a robust neighboring role.

Europe (Key countries: UK, Germany, France): Europe constitutes 25% of the global transport cases and boxes market and is rapidly growing due to broadening EU trade policies and rising aerospace awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through hybrid material systems and diversified launches. Market growth is supported by entrenched manufacturing demand and the increased entry of North American innovators. Europe's progressive guidelines and expanding logistics base make it a crucial growth region.

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Market Segmentation Analysis

By Material: Plastic cases dominate with a 55% market share, valued at USD 413 million in 2023 and projected to grow to USD 605 million by 2031 at a 4.9% CAGR. Metal boxes hold 30% of the market, valued at USD 225 million in 2023 and expected to reach USD 330 million by 2031 at a 4.7% CAGR. The plastic segment's growth is driven by increasing demand for lightweight, recyclable products compliant with ISTA and MIL-STD standards, while metal sustains demand through heavy-duty uses in defense and chemicals.

By Capacity: Less than 20 kg leads with a commanding 45% market share, valued at USD 338 million in 2023 and forecasted to reach USD 495 million by 2031, favoured for their portability and e-commerce appeal. 20-50 kg holds a 30% share, worth USD 225 million in 2023 and projected to grow to USD 330 million by 2031, attracting users seeking balanced load handling. The remaining 25% comprises 50-100 kg and others, growing fastest at 5.0% CAGR to USD 275 million by 2031, catering to niche demands for oversized equipment transport.

By End-User: Military and defense constitutes the largest segment with 35% market share, valued at USD 263 million in 2023 and expected to expand to USD 385 million by 2031, powered by security research and procurement trends. Electronics and biotech hold 25% share, valued at USD 188 million in 2023 and projected to reach USD 275 million by 2031, fueled by innovation applications. Chemicals and others each account for 20% of the market, reflecting growing awareness of protective benefits and targeted safeguarding relief.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced composite technologies, such as bio-resins and sensor-embedded foams, to improve resilience, reduce weight by an estimated 23%, and comply with regulatory expectations. Consumer growth is driven by expanding awareness of transport cases' role in supply chain integrity, integration into daily logistics routines, and market education on premium, customizable enclosures. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by ISTA validations, strategic partnerships, and research-backed lightweight protocols.

Market Outlook and Opportunities: The Global transport cases and boxes market is at a tipping point, driven by logistics-conscious mandates and every ounce of technical evolution in protective extracts. Valued at USD 1.8 billion in 2023, it is projected to reach USD 2.6 billion by 2031 at a steady 4.7% CAGR. North America, capturing nearly half the global share, spearheads expansion powered by defense demand, while Asia Pacific benefits from trade abundance. Progress in modular designs and enhanced composites align with ISTA sustainability aims, although hurdles like material volatility, customization costs, and scalability limits remain. Post-pandemic focus on resilient shipping and rising embrace of smart tracking and digital personalization unlock vast potential for equipment safeguarding and efficient mobility in military, electronics, and biotech sectors.

Related Reports:

Industrial Bulk Chemical Packaging Market -
https://www.datamintelligence.com/download-sample/industrial-bulk-chemical-packaging-market?Nitin

Healthcare Protective Packaging Market -
https://www.datamintelligence.com/download-sample/healthcare-protective-packaging-market?Nitin

Logistics Market -
https://www.datamintelligence.com/download-sample/logistics-market?Nitin

Contact Us -

Company Name: DataM Intelligence
Contact Person: Sai Kiran
Email: Sai.k@datamintelligence.com
Phone: +1 877 441 4866
Website: https://www.datamintelligence.com

About DataM Intelligence

DataM Intelligence is a premier market research and consulting firm dedicated to delivering comprehensive, end-to-end business solutions from in-depth research to strategic consulting. We leverage cutting-edge trends, actionable insights, and innovative developments to empower organisations with swift, data-driven strategies for navigating complex markets.

Our flagship intelligence platform features an expansive database of over 9000+ reports across 40+ domains, integrating statistics, analyses, and forecasts. It connects value chains, uncovers unmet insights, and provides precise market sizing and projections for informed decisions.

Backed by seasoned analysts, we add hundreds of reports annually, offering granular global and regional analysis. Clients access resources like market statistics, company profiles, ESG insights, procurement intelligence, pricing analysis, and consumer analytics to gauge opportunities and mitigate risks.

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