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New PTFE-free 3D printing resin from igus with up to 122 times better wear rate

12-05-2025 09:14 AM CET | Business, Economy, Finances, Banking & Insurance

Press release from: igus Singapore Pte Ltd

With iglidur i2000, igus has developed an extremely wear-resistant resin for producing PTFE-free components in medical technology

With iglidur i2000, igus has developed an extremely wear-resistant resin for producing PTFE-free components in medical technology

Just in time for Compamed, igus introduces iglidur i2000, a groundbreaking PTFE-free resin for 3D printers that meets stringent standards by excluding all 96 critical PFAS substances. Designed for medical device components, this innovative material delivers exceptional performance for moving and friction-loaded parts such as gears, bearing bushes, and miniature drive wheels.

Why iglidur i2000?
Manufacturers of laboratory technology, diagnostic devices, and surgical robots increasingly rely on 3D printing for precision components. However, many resins contain PFAS chemicals, which the EU may restrict due to environmental and health concerns. "Medical technology companies are already seeking alternatives," says Jonas Burk, Head of Additive Manufacturing at igus. "iglidur i2000 offers a safe, PFAS-free solution without compromising quality."

High Precision & Self-Lubricating Performance
The resin is a light-sensitive liquid cured via SLA and DLP printers, producing parts with smooth surfaces and injection-moulding-level precision. Integrated solid lubricants ensure dry-running, maintenance-free operation-without PTFE. This makes iglidur i2000 ideal for hygienic applications in sensitive industries.

Unmatched Wear Resistance
igus testing proves iglidur i2000 is up to 122 times more wear-resistant than standard resins. With a flexural strength of 74 MPa, Shore D hardness of 80, and thermal stability from -20°C to 100°C (up to 140°C short-term), it withstands demanding conditions. In lab tests, wear dropped from 63.97 μ/km to just 0.52 μ/km under high load-an extraordinary improvement.

Key Benefits:
* PFAS-free and PTFE-free for regulatory compliance
* Superior wear resistance for friction-loaded parts
* Precision comparable to injection moulding
* Lubrication-free for hygienic applications

Discover more about igus iglidur i2000 and how it transforms 3D printing for medical technology: https://www.igus.sg/product/iglidur_I2000

Vijay
Marketing & PR
igus Singapore Pte Ltd
84 Genting Lane #06-03 Axxel Innovation Centre Singapore

igus SE & Co. KG develops and produces motion plastics. These lubrication-free, high-performance polymers improve technology and reduce costs wherever things move. In energy supplies, highly flexible cables, plain and linear bearings as well as lead screw technology made of tribo-polymers, igus is the worldwide market leader. The family-run company based in Cologne, Germany, is represented in 33 countries and employs around 5,200 people across the globe. In 2024, igus generated a turnover of €1,105 billion. Research in the industry's largest test laboratories constantly yields innovations and more security for users. 245,000 articles are available from stock and the service life can be calculated online. In recent years, the company has expanded by creating internal startups, e.g. for ball bearings, robot drives, 3D printing, the RBTX platform for Lean Robotics and intelligent "smart plastics" for Industry 4.0. Among the most important environmental investments are the "chainge" programme - recycling of used e-chains - and the participation in an enterprise that produces oil from plastic waste.

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