Global Aviation Battery Market Poised for Rapid Expansion, Surpassing US$ 10.6 Bn by 2035 with 11.0% CAGR - Transparency Market Research

Aviation Battery Market Size Outlook 2035

The global aviation battery market was valued at US$ 3.4 billion in 2024. It is projected to reach US$ 10.6 billion by 2035, expanding at a CAGR of 11.0% from 2025 to 2035. This rapid growth is driven by the increasing adoption of electric and hybrid aircraft, advancements in lithium-based and solid-state battery technologies, and rising demand for energy-efficient, lightweight, and high-capacity power sources in commercial, military, and general aviation sectors.

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Market Overview

Aviation batteries are critical for starting engines, powering onboard electronics, backup energy systems, and supporting electric propulsion systems in modern aircraft. The aviation battery market encompasses lithium-ion, nickel-cadmium (Ni-Cd), nickel-metal hydride (NiMH), and emerging solid-state batteries, with applications spanning commercial airliners, business jets, helicopters, and unmanned aerial vehicles (UAVs).

The market is witnessing strong momentum due to trends such as:
• Growing emphasis on sustainable aviation and carbon-neutral operations
• Expansion of electric vertical takeoff and landing (eVTOL) aircraft
• Increased demand for energy-dense, lightweight, and reliable battery systems
• Upgrading fleets with advanced backup power solutions for avionics and emergency systems
Additionally, global investments in next-generation aircraft and stricter emission regulations are encouraging airlines and manufacturers to adopt high-performance aviation battery technologies.

Key Market Growth Drivers

1. Electrification of Aircraft
Electric and hybrid-electric aircraft require advanced batteries for propulsion and energy storage. The shift toward electric aviation is a key factor driving high growth in the aviation battery market.

2. Increasing Commercial Aviation Activities
Rising passenger air traffic and fleet expansion are driving demand for engine-start batteries, backup power systems, and auxiliary power units (APUs) in commercial aircraft.

3. Military and Defense Applications
Modern military aircraft, UAVs, and drones require lightweight, high-energy batteries to power avionics, sensors, and propulsion systems, supporting market expansion.

4. Technological Advancements
• Lithium-ion batteries with higher energy density and reduced weight
• Solid-state batteries offering enhanced safety and longevity
• Battery management systems (BMS) for improved performance and monitoring

5. Growing UAV & eVTOL Aircraft Market
The rise of drones, eVTOLs, and urban air mobility solutions is creating substantial demand for compact, reliable, and high-capacity batteries.

Analysis of Key Players in the Aviation Battery Market

The aviation battery market is driven by leading manufacturers such as Saft Groupe SAS, EnerSys, Concorde Battery Corporation, GS Yuasa Corporation, and EaglePicher Technologies, LLC. These companies produce a range of advanced aviation batteries-including lithium-ion, nickel-cadmium, and lead-acid types-used for propulsion, power supply units, and backup systems in commercial, defense, and electric aircraft. Their batteries are engineered to ensure high performance, safety, and reliability even under extreme flight conditions.

In addition to these major players, companies such as Teledyne Technologies Incorporated, Sichuan Changhong Battery Co., Ltd., True Blue Power (Mid-Continent Instrument Co., Inc.), Aerolithium Batteries, Lithium Werks, MGM COMPRO, and EarthX Batteries play important roles in the consolidated aviation battery market. Innovation, technological advancement, and productivity remain key drivers in this highly competitive landscape.

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Aviation Battery Market Developments

• Saft Groupe SAS (June 2025):
Saft announced a collaborative co-development agreement with Safran to design a high-voltage battery system for aircraft electrification and hybrid-electric propulsion. The collaboration focuses on high-energy-density, modular battery packs with aircraft-grade safety features-including thermal management, cell containment, and redundancy. This partnership aims to accelerate industrialization of battery solutions for more-electric aircraft architectures and eVTOL/regional hybrid projects by combining Saft's cell and module expertise with Safran's aerospace systems knowledge.

• NASA & Archer Aviation (January 2024):
NASA teamed with Archer Aviation to advance next-generation battery technology for electric aircraft, specifically the Midnight eVTOL air taxi. The collaboration aims to develop high-performance cells offering high-energy density, superior power capability, and aviation-grade safety standards. Research outputs will largely be published, benefiting the broader industry. For Archer, the partnership supports battery roadmap de-risking and long-term objectives related to range, payload, and economic feasibility.

• EnerSys (July 2024):
EnerSys announced the acquisition of Bren-Tronics, a specialist in portable lithium batteries and chargers, for approximately US$ 208 million. This acquisition strengthens EnerSys' presence in military and aviation portable power markets and was reported to be immediately accretive financially.

Each of these companies is profiled in the aviation battery market research report, covering company overview, financial performance, strategic initiatives, product portfolio, business segments, and recent developments.

Market Challenges & Opportunities

Challenges
1. High Cost of Advanced Batteries - Lithium-ion and solid-state batteries involve significant production costs.
2. Safety Concerns - Risk of thermal runaway and fire hazards in high-energy batteries.
3. Supply Chain Constraints - Limited availability of raw materials like lithium and cobalt.
4. Certification Complexity - Stringent aviation safety and quality standards extend time-to-market.

Opportunities
1. Electric and Hybrid Aircraft Expansion - Growing demand for electric propulsion systems boosts battery adoption.
2. Urban Air Mobility (UAM) Solutions - eVTOL and drone fleets require high-performance energy storage.
3. Battery Recycling and Second-Life Applications - Sustainable battery disposal and repurposing create new revenue streams.
4. Defense and Space Applications - Increasing use of UAVs, satellites, and high-energy military systems.

Investment Landscape and ROI Outlook

The aviation battery market offers strong investment potential due to high demand for electrification, fleet modernization, and UAV expansion.

Investment Highlights
• Rapid growth in commercial aviation, eVTOL, and UAV sectors
• Technological innovation in lithium-ion and solid-state batteries
• Government incentives for green aviation and sustainable mobility
• Strong demand from military and defense applications

ROI Outlook

With a CAGR of 11.0%, the aviation battery market promises high ROI, particularly for companies investing in advanced battery chemistry, lightweight materials, and sustainable production methods. Early entrants into electric aviation and UAV battery segments are likely to gain a competitive edge.

Market Segmentation

By Type
• Lithium-ion Batteries
• Nickel-Cadmium (Ni-Cd) Batteries
• Nickel-Metal Hydride (NiMH) Batteries
• Solid-State Batteries
• Lead-Acid Batteries

By Application
• Commercial Aircraft
• Military Aircraft & UAVs
• eVTOL & Urban Air Mobility Aircraft
• Helicopters
• Space & Satellite Applications

By End-User Industry
• Airlines & Airliners
• Defense & Military
• UAV Operators
• Space Agencies & Satellite Operators
• OEM Aircraft Manufacturers

By Region
• North America
• Europe
• Asia-Pacific
• Latin America
• Middle East & Africa

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Why Buy This Report?

✔ Comprehensive 2035 market forecast and growth insights
✔ In-depth analysis of key drivers, restraints, and opportunities
✔ Competitive landscape with strategies of leading players
✔ Clear segmentation by type, application, and region
✔ Investment potential and ROI outlook
✔ Supports strategic planning for investors, manufacturers, and aerospace stakeholders

FAQs

1. What is the projected market size of the aviation battery market by 2035?
The market is expected to reach US$ 10.6 billion by 2035.

2. What is the CAGR from 2025-2035?
The market is expected to grow at a CAGR of 11.0%.

3. Which battery type is driving growth?
Lithium-ion and solid-state batteries are driving adoption due to their high energy density and lightweight properties.

4. Which regions are expected to dominate the market?
North America and Asia-Pacific are leading, due to advanced aerospace manufacturing and rapid UAV/eVTOL adoption.

5. What are the key trends shaping the market?
Electrification of aircraft, urban air mobility solutions, smart battery management systems, and sustainable battery recycling initiatives.

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