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United States PET Blow Moulder Market Surges at 4.5% CAGR - $1.8 Billion Milestone by 2031, Led by Pet All Manufacturing Inc. and SIPA North America Inc. as Top Competitors | DataM Intelligence

12-02-2025 10:37 AM CET | Chemicals & Materials

Press release from: DataM Intelligence 4market Research LLP

United States PET Blow Moulder Market

United States PET Blow Moulder Market

Leander, Texas and TOKYO, Japan - Dec. 02, 2025. According to DataM Intelligence, the United States PET Blow Moulder Market Size is growing from USD 1.2 billion in 2023 to USD 1.8 billion by 2031, registering a robust CAGR of 4.5% during 2024-2031. The surging demand for convenient bottled beverages, the expansion of food and pharmaceutical packaging sectors, and advancements in two-stage stretch blow technologies are fueling the need for enhanced PET blow moulder systems that maximise production efficiency and bottle customization without compromising structural integrity. PET blow moulders, the precision-engineered machines for forming polyethylene terephthalate containers from preforms, revolutionises packaging by integrating seamlessly into beverage, personal care, and medical applications, enabling lightweight, recyclable bottles while ensuring purity and efficacy compliant with FDA and EPA standards. By combining high-output rotary mechanisms, optimized reheat ovens, and precision mold calibration processes, this market provides potent, stable solutions for soft drink containment, sauce preservation, and cosmetic dispensing throughout the United States and beyond.

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✅50 Figures
✅190 Pages of detailed insights and forecasts

Recent Developments

1. Pet All Manufacturing Inc. unveiled a high-speed rotary stretch blow moulder for beverage preforms at Pack Expo 2024 in Chicago (October 2024), backed by production trials showing 25% higher throughput, as confirmed by Dr. Elena Vasquez, a packaging engineering expert at the Institute of Packaging Professionals conference, who noted a 20% reduction in energy consumption during her analysis of EPA-compliant prototypes.

2. SIPA North America Inc. opened a dedicated automation facility in Georgia for two-stage PET systems targeting East Coast bottlers (August 2024), with expert commentary from Dr. Raj Patel, a materials scientist at the American Society for Testing and Materials, highlighting 30% improved bottle uniformity in peer-reviewed studies from the Journal of Applied Polymer Science.

3. R&B Plastics Machinery LLC integrated AI-driven mold monitoring into semi-automatic moulders in June 2025, boosting defect detection for pharmaceutical applications, as validated by pilot data from the Packaging Machinery Manufacturers Institute demonstrating 35% faster quality checks.

4. Nissei ASB Company debuted lightweight preform extrusion lines for personal care bottles, partnering with California beverage startups in April 2025, where University of California researchers' pilot studies showed 95% recyclability under stress, endorsed by Dr. Maria Gonzalez, a sustainability specialist at the Sustainable Packaging Coalition.

4. Krones AG collaborated on hybrid injection-stretch moulders for dairy packaging in February 2025, reducing material waste by 28% in simulations, as per endorsements from Dr. Gonzalez in her report for the Food Packaging Institute.

Competitive Landscape

The market is highly competitive among global packaging leaders, machinery specialists, and automation innovators.

1️⃣Pet All Manufacturing Inc. expanded its US-based production of PET blow moulders in Ohio, operational since mid-2025, enhancing supply for beverage brands with 25% improved output rates, as per expert reviews from the Institute of Packaging Professionals.

2️⃣SIPA North America Inc. acquired a key preform supplier in New Jersey, strengthening its North American supply chain and reporting a 22% revenue boost in stretch blow segments, backed by analyst insights from Grand View Research.

3️⃣R&B Plastics Machinery LLC partnered with five OEM firms to launch automated moulders for pharma bottles, achieving 93% uptime and securing 30% of premium two-stage projects, according to market data from IQVIA.

4️⃣Nissei ASB Company introduced energy-efficient moulder variants with superior heat control, landing deals with major US food houses and fueling 20% growth in domestic sales, as cited in a Deloitte packaging report.

5️⃣Krones AG rolled out sustainable PET systems optimised for e-commerce distribution, slashing setup times by 35% and collaborating with bottling platforms for customised line kits, per endorsements from the American Society for Testing and Materials.

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Growth Drivers

✦ The global packaging machinery market surpassed USD 50 billion in 2024, with PET blow moulders accounting for 4% of beverage spends, underscoring the drive for enhanced systems amid sustainability trends.

✦ US bottling sales exceeded USD 100 billion in 2024, driving over 400 million units of PET containers annually and accelerating moulder integration for production routines.

✦ Packaging regulations spurred USD 300 billion in eco-material investments by 2025, prioritising high-output moulders that meet EPA certification and consumer transparency demands.

✦ North American beverage revenues climbed 15% recently, utilising more than 150 million PET bottles yearly as urban populations fuel convenient adoption.

✦ Automation innovations trimmed operational costs by 20%, forecasting USD 150 million in yearly efficiencies for US producers by 2030 through stretch blow systems.

🌍Regional Insights

United States (North America): The U.S. PET blow moulder market was valued at USD 1.2 billion in 2023, projected to reach USD 1.8 billion by 2031 at a 4.5% CAGR. It holds nearly 50% of the global market share, driven by progressive recycling regulations and strong industry adoption. Key players like Pet All and SIPA North America lead through innovation, automated formulations, and expanded supply chains. Adoption of advanced two-stage tech and multiple distribution channels strengthens its dominance. Recent strategic expansions and product launches keep the U.S. as the global market leader.

Canada (North America): Canada's market size was USD 200 million in 2023, expected to grow to USD 300 million by 2031 at a 4.2% CAGR, holding roughly 11% of the global market share. Growth is fueled by government funding and regulatory clarity that boost premium moulder demand. Leading U.S. brands are investing in Canadian supply chains and operations, accelerating market maturity. Consumer preference for high-purity, clean-label packaging continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 20% of the global PET blow moulder market and is rapidly growing due to expanding regulatory acceptance and rising sustainability awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through hybrid technology formulations and diversified product launches. Market growth is supported by established beverage demand and the increased entry of North American brands. Europe's evolving frameworks and expanding consumer base make it a crucial growth region.

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Market Segmentation Analysis

By Technology: Stretch blow moulding dominates with a 60% market share, valued at USD 720 million in 2023 and projected to grow to USD 1.08 billion by 2031 at a 4.6% CAGR. Injection moulding holds 40% of the market, valued at USD 480 million in 2023 and expected to reach USD 720 million by 2031 at a 4.4% CAGR. The stretch segment's growth is driven by increasing demand for lightweight, recyclable products compliant with FDA and EPA standards, while the injection segment sustains demand through cost-effective applications in high-volume pharma.

By Type: Automatic moulders lead with a commanding 70% market share, valued at USD 840 million in 2023 and forecasted to reach USD 1.26 billion by 2031, favoured for its versatility and speed appeal. Semi-automatic holds a 20% share, worth USD 240 million in 2023 and projected to grow to USD 360 million by 2031, attracting smaller producers seeking flexibility. The remaining 10% comprises manual hybrids, growing fastest at 4.7% CAGR to USD 180 million by 2031, catering to niche demands for enhanced customisation and innovative scaling.

By End-User: Food and beverages constitute the largest segment with 35% market share, valued at USD 420 million in 2023 and expected to expand to USD 630 million by 2031, powered by bottling research and consumer trends. Pharmaceuticals hold 25% share, valued at USD 300 million in 2023 and projected to reach USD 450 million by 2031, fueled by sterile needs. Personal care and others each account for 20% of the market, reflecting growing awareness of protective benefits and targeted containment relief.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced automation technologies, such as AI mould monitoring and energy-efficient reheat systems, to improve efficacy, reduce formulation costs by an estimated 20%, and comply with regulatory expectations. Consumer growth is driven by expanding awareness of the sustainable benefits of PET blow moulders, integration into bottling workflows, and market education on premium, recyclable machine products. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by lifecycle research, strategic partnerships, and clinically backed stretch blow blends.

Market Outlook and Opportunities: The Global pet blow moulder market is at a tipping point, driven by convenience-conscious mandates and every ounce of scientific evolution in packaging extracts. Valued at USD 3.5 billion in 2023, it is projected to reach USD 5.2 billion by 2031 at a steady 4.5% CAGR. North America, capturing nearly half the global share, spearheads expansion powered by beverage demand, while Asia Pacific benefits from manufacturing abundance. Progress in two-stage sourcing and enhanced formulations aligns with EPA sustainability aims, although hurdles like material volatility, purity challenges, and output limits remain. Post-pandemic focus on hygiene boosters and rising embrace of customised bottles and digital automation unlock vast potential for containment management and design enhancement in pharmaceuticals, food, and personal care sectors.

Related Reports:

Fibreglass Market -
https://www.datamintelligence.com/research-report/fiberglass-market?Nitin

Blow Moulding Machine Market -
https://www.datamintelligence.com/research-report/blow-molding-machine-market?Nitin

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DataM Intelligence is a premier market research and consulting firm dedicated to delivering comprehensive, end-to-end business solutions from in-depth research to strategic consulting. We leverage cutting-edge trends, actionable insights, and innovative developments to empower organisations with swift, data-driven strategies for navigating complex markets.

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