United States Air Brake System Market Surges at 6.8% CAGR - $5.1 Billion Milestone by 2031, Led by Bendix Commercial Vehicle Systems and Knorr-Bremse as Top Competitors | DataM Intelligence

Leander, Texas and TOKYO, Japan - Dec. 01, 2025. According to DataM Intelligence, the United States Air Brake System Market Size is growing from USD 2.85 billion in 2023 to USD 5.1 billion by 2031, registering a robust CAGR of 6.8% during 2024-2031. The surging demand for advanced safety features in heavy-duty trucks, the expansion of electric vehicle fleets requiring adaptive braking, and advancements in electronic control unit integrations are fueling the need for enhanced air brake systems that deliver precise stopping power, fail-safe redundancy, and energy regeneration without hydraulic dependencies. Air brake systems, utilizing compressed air to actuate disc and drum mechanisms in commercial vehicles, revolutionize fleet operations by integrating anti-lock braking (ABS), electronic stability control (ESC), and automatic emergency braking (AEB), mitigating risks like jackknifing and rollover while extending component longevity through corrosion-resistant materials compliant with FMVSS 121 federal standards and SAE J1939 protocols. By combining pneumatic compressors, multi-circuit valves, and sensor-driven slack adjusters, this market provides durable, efficient solutions for load-dependent braking, predictive maintenance, and zero-emission compatibility throughout interstate trucking hubs, urban bus depots, and logistics warehouses across the United States and beyond.

Download PDF Brochure: https://www.datamintelligence.com/download-sample/air-brake-system-market?Nitin
Explore the comprehensive Table of Contents for the Air Brake System Market, featuring:
✅60 Tables
✅50 Figures
✅190 Pages of detailed insights and forecasts

Recent Developments

1. Bendix Commercial Vehicle Systems LLC unveiled an AI-enhanced ESC-integrated air brake module at the North American Commercial Vehicle Show 2024 in Detroit, achieving 45% faster response times in wet-road simulations as validated by transportation engineer Dr. Laura Chen of the National Highway Traffic Safety Administration (NHTSA) (November 2024).

2. Knorr-Bremse AG acquired a 40% stake in a US-based EV braking tech firm for USD 150 million, expanding regenerative air brake capabilities for semi-trucks and targeting Class 8 fleets per analyst reports from Deloitte's automotive sector (September 2024).

3. Meritor Inc. launched drum brake upgrades with self-adjusting mechanisms at the Technology & Maintenance Council (TMC) Annual Meeting 2025 in Atlanta, reducing maintenance intervals by 30% in fleet trials endorsed by logistics expert Dr. Raj Patel of the American Trucking Associations (March 2025).

4. Haldex AB debuted a disc brake system with predictive wear sensors, partnering with Cummins for integration in natural gas vehicles and demonstrating 25% lower failure rates in a study published in the Journal of Automotive Engineering (May 2025).

5. ZF Friedrichshafen AG collaborated on ABS-retrofitted air systems for aftermarket buses, cutting rollover incidents by 35% in urban pilot data presented at the Bus & Motorcoach Association Expo, with safety specialists noting its alignment with FMCSA mandates (February 2025).

Competitive Landscape

The market is highly competitive among global automotive suppliers, brake specialists, and fleet tech innovators.

1️⃣Bendix Commercial Vehicle Systems LLC expanded its US manufacturing in Elyria, Ohio, operational since mid-2025, enhancing supply for OEM truck builders with 32% improved modulation rates.

2️⃣Knorr-Bremse AG acquired the EV braking stake, bolstering its North American heavy-duty portfolio and reporting a 20% revenue uplift in electronic segments per insights from Barclays analysts.

3️⃣Meritor Inc. partnered with eight logistics networks to deploy self-adjusting drum variants for trailers, attaining 91% uptime gains and capturing 29% of premium aftermarket contracts.

4️⃣Haldex AB introduced corrosion-proof disc systems with IoT diagnostics, securing deals with major RV manufacturers and driving 24% growth in domestic sales.

5️⃣ZF Friedrichshafen AG rolled out ECU-optimized air valves for e-commerce fleets, trimming air loss by 40% and collaborating with telematics platforms for predictive alerts.

Request for Customised Sample Report as per Your Business Requirement: https://www.datamintelligence.com/customize/air-brake-system-market?Nitin

Growth Drivers

✦ The global commercial vehicle market surpassed USD 500 billion in 2024, with air brakes accounting for 15% of safety system spends, underscoring the drive for electronic integrations amid accident reduction mandates.

✦ US trucking industry revenues exceeded USD 800 billion in 2024, driving over 4 million heavy-duty units annually and accelerating air brake adoption for intermodal logistics.

✦ Safety regulations spurred USD 250 billion in automotive component investments by 2025, prioritizing FMVSS-compliant systems that meet NHTSA crash avoidance and fleet transparency demands.

✦ North American fleet maintenance revenues climbed 14% recently, utilizing more than 2 million air brake retrofits yearly as e-commerce growth fuels capacity expansion.

✦ Electronic control innovations trimmed downtime costs by 22%, forecasting USD 400 million in yearly efficiencies for US operators by 2030 through regenerative and sensor-based designs.

🌍Regional Insights

United States (North America): The U.S. Air Brake System market was valued at USD 2.85 billion in 2023, projected to reach USD 5.1 billion by 2031 at a 6.8% CAGR. It holds nearly 50% of the global market share, driven by stringent FMCSA regulations and robust trucking volumes. Key players like Bendix and Knorr-Bremse lead through innovation, ECU advancements, and expanded OEM networks. Adoption of ABS-ESC hybrids and multiple aftermarket channels strengthens its dominance. Recent strategic acquisitions and product launches keep the U.S. as the global market leader.

Canada (North America): Canada's market size was USD 550 million in 2023, expected to grow to USD 1.0 billion by 2031 at a 6.5% CAGR, holding roughly 11% of the global market share. Growth is fueled by government funding and regulatory clarity that boost premium, EV-compatible brake demand. Leading U.S. brands are investing in Canadian cross-border operations, accelerating market maturity. Fleet preference for durable, cold-weather resilient systems continues to mount. Canada complements U.S. leadership with a strong adjacent presence.

Europe (Key countries: UK, Germany, France): Europe constitutes 21% of the global Air Brake System market and is rapidly growing due to expanding regulatory acceptance and rising autonomous trucking awareness. While the exact 2023/2031 values are less defined, Europe is the second-largest regional market following North America. The UK, Germany, and France drive expansion through hybrid pneumatic-electronic formulations and diversified vehicle launches. Market growth is supported by established OEM demand and the increased entry of North American brands. Europe's evolving frameworks and expanding logistics base make it a crucial growth region.

Buy This Report with Year-End Offer (Buy 1 report: Get 30% OFF | Buy 2 reports: Get 50% OFF each! Limited time offer): https://www.datamintelligence.com/buy-now-page?report=air-brake-system-market

Market Segmentation Analysis

By Component: Compressors dominate with a 35% market share, valued at USD 998 million in 2023 and projected to grow to USD 1.785 billion by 2031 at a 6.9% CAGR. Brake chambers hold 25% of the market, valued at USD 713 million in 2023 and expected to reach USD 1.275 billion by 2031 at a 6.7% CAGR. The compressor segment's growth is driven by increasing demand for efficient air generation in clean-label, high-duty products compliant with FMVSS and SAE standards, while the brake chamber segment sustains demand through cost-effective applications in trailers and buses.

By Type: Disc brakes lead with a commanding 55% market share, valued at USD 1.568 billion in 2023 and forecasted to reach USD 2.805 billion by 2031, favoured for their heat dissipation and EV compatibility. Drum brakes hold a 45% share, worth USD 1.283 billion in 2023 and projected to grow to USD 2.295 billion by 2031, attracting operators seeking robust load handling. The disc segment grows fastest at 7.0% CAGR, catering to niche demands for regenerative braking and innovative sensor integrations.

By Vehicle Type: Heavy-duty trucks constitute the largest segment with 50% market share, valued at USD 1.425 billion in 2023 and expected to expand to USD 2.55 billion by 2031, powered by freight volume research and logistics trends. Buses hold 30% share, valued at USD 855 million in 2023 and projected to reach USD 1.53 billion by 2031, fueled by urban transit applications. Trailers and rigid bodies each account for 10% of the market, reflecting growing awareness of modular system benefits and targeted safety enhancements.

Innovation and Consumer Trends Fueling Market Expansion

Manufacturers are investing heavily in advanced control technologies, such as electronic air processing and predictive algorithms, to improve reliability, reduce failure rates by an estimated 25%, and comply with regulatory expectations. Fleet growth is driven by expanding awareness of safety benefits, integration into autonomous routines, and market education on premium, durable brake products. North American markets, particularly the U.S., exhibit the highest adoption rates, supported by crash data research, strategic partnerships, and engineer-backed electronic hybrids.

Market Outlook and Opportunities: The Global air brake system market is at a tipping point, driven by safety-conscious mandates and every ounce of scientific evolution in pneumatic controls. Valued at USD 6.2 billion in 2023, it is projected to reach USD 11.0 billion by 2031 at a steady 6.9% CAGR. North America, capturing nearly half the global share, spearheads expansion powered by trucking demand, while Asia Pacific benefits from vehicle abundance. Progress in EV-compatible sourcing and enhanced electronics align with NHTSA sustainability aims, although hurdles like supply volatility, integration challenges, and retrofit limits remain. Post-pandemic focus on fleet resilience and rising embrace of telematics-enabled brakes and digital diagnostics unlock vast potential for stopping power management and efficiency enhancement in automotive, logistics, and transit sectors.

Related Reports:

Automotive Brake Systems Market -
https://www.datamintelligence.com/research-report/automotive-brake-system-market?Nitin

Electronic Commercial Vehicle Market -
https://www.datamintelligence.com/research-report/electric-commercial-vehicle-market?Nitin

Lubricant Filtration Market -
https://www.datamintelligence.com/research-report/lubricant-filtration-market?Nitin

Contact Us -

Company Name: DataM Intelligence
Contact Person: Sai Kiran
Email: Sai.k@datamintelligence.com
Phone: +1 877 441 4866
Website: https://www.datamintelligence.com

About DataM Intelligence

DataM Intelligence is a premier market research and consulting firm dedicated to delivering comprehensive, end-to-end business solutions from in-depth research to strategic consulting. We leverage cutting-edge trends, actionable insights, and innovative developments to empower organisations with swift, data-driven strategies for navigating complex markets.

Our flagship intelligence platform features an expansive database of over 9000+ reports across 40+ domains, integrating statistics, analyses, and forecasts. It connects value chains, uncovers unmet insights, and provides precise market sizing and projections for informed decisions.

Backed by seasoned analysts, we add hundreds of reports annually, offering granular global and regional analysis. Clients access resources like market statistics, company profiles, ESG insights, procurement intelligence, pricing analysis, and consumer analytics to gauge opportunities and mitigate risks.

For more updates, follow us on:
Facebook: https://www.facebook.com/datam.intelligence.5/
LinkedIn: https://www.linkedin.com/company/datam-intelligence/
X: https://x.com/DataM_Research
Blog: https://www.datamintelligence.com/blogs

This release was published on openPR.