United States Industrial Automation Market 2025 | Growth Drivers, Key Players & Investment Opportunities

Market Size and Growth

Global Industrial Automation market is estimated to grow at a CAGR of 9.6% during the forecast period 2024- 2031.

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Key Development:

United States: Recent Industrial Automation Developments

✅ In November 2025, Viam announced a major partnership with Universal Robots, designating UR's collaborative robots as its flagship automation hardware. The move strengthens next-gen flexible robotics adoption across U.S. factories. It accelerates deployment of modular, software-driven industrial automation.

✅ In October 2025, DwyerOmega acquired Macurco a provider of industrial and building-automation gas-detection and monitoring systems. The acquisition expands DwyerOmega's sensor and safety-automation portfolio for industrial, process and storage applications. It strengthens its global footprint in industrial-environment monitoring solutions.

✅ In October 2025, Kadant Inc. completed the acquisition of Clyde Industries Holdings for US$ 175 million in cash. Clyde Industries brings boiler-efficiency and industrial-cleaning technologies, enhancing Kadant's industrial processing and sustainability-oriented offerings. The deal broadens Kadant's industrial-services capability across energy, pulp/paper and general-industry segments.

✅ In September 2025, Rockwell Automation unveiled its next-wave autonomous manufacturing solutions at PACK EXPO 2025. The showcase highlighted AI-driven production lines, self-optimizing workflows, and end-to-end digital automation. It reinforced the U.S. shift toward fully autonomous factory ecosystems.

✅ In August 2025, leading U.S. automation providers reported expanded integration of AI and ML into industrial systems, improving predictive maintenance and intelligent monitoring. These advancements pushed forward the country's Industry 4.0 transformation. Manufacturers increased adoption of smart robotics and IIoT platforms.

✅ In July 2025, U.S. automotive manufacturers significantly expanded robot installations, growing adoption by over 10% year-over-year. The increase reflected rising automation in EV and components manufacturing. It signaled steady investment into robotic production capacity across automotive plants.

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Japan: Recent Industrial Automation Developments

✅ In November 2025, NEC and Siemens formed a strategic partnership to combine NEC's AI-based robot-task-planning system with Siemens' advanced robot simulation software. The collaboration enhances software-defined automation in Japan. It accelerates AI-powered robot teaching for flexible factory operations.

✅ In October 2025, SoftBank Group agreed to acquire the robotics business of ABB Ltd. for US$ 5.375 billion. The deal brings ABB Robotics under SoftBank's portfolio as part of its push into AI-powered robotics and "physical AI" automation. This acquisition is expected to reshape the global robotics/automation landscape, combining ABB's legacy automation tech with SoftBank's AI ambitions.

✅ In October 2025, Japan recorded another quarter of rising industrial robot orders and shipments, marking the fifth consecutive period of manufacturing automation growth. The surge was driven by automotive, electronics, and precision-engineering sectors. It signaled strong momentum toward high-efficiency smart factories.

✅ In September 2025, Mitsubishi Electric Corporation announced it will fully acquire Nozomi Networks a U.S.-based OT/IoT and industrial-cybersecurity firm bringing it under Mitsubishi's industrial-automation and infrastructure-security umbrella. The acquisition aims to strengthen Mitsubishi Electric's industrial-automation offerings with advanced OT-security and IoT-enabled industrial-cyber solutions.

✅ In July 2025, Japan's automotive industry deployed over 13,000 industrial robots in 2024, achieving the highest installation volume since 2020. The expansion was driven by EV, hybrid, and hydrogen vehicle production lines. It reinforced Japan's leadership in robot-dense automotive manufacturing.

✅ In June 2025, Japanese manufacturers accelerated AI-robotics integration to address labor shortages and boost production flexibility. Smart factory automation systems gained wider adoption across electronics, machinery, and transport equipment sectors. It advanced Japan's transition toward next-generation industrial automation.

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Key Players:

=> ABB Ltd, Bosch, Honeywell Solutions, FANUC Corporation, Emerson Electric, Voith GmbH, Schneider Electric, Mitsubishi Electric, Rockwell Automation Inc., Toshiba Machine Corporation Ltd, Yaskawa Electric, Yokogawa Electric Corporation, General Electric, and others.

Key Segments:

By Type

Programmable automation leads with 55% share, driven by flexibility, scalability, and adoption across industries such as automotive, food & beverages, and pharmaceuticals. Fixed automation accounts for 45%, supported by high-volume production, cost efficiency, and repeatability in automotive assembly lines, machine manufacturing, and standardized industrial processes. The market outlook through 2031 indicates increasing integration of programmable systems with IoT and Industry 4.0 technologies, creating opportunities in hybrid automation solutions.

By Technique

Supervisory Control and Data Acquisition (SCADA) dominates with 25% share, supported by industrial process monitoring, real-time control, and large-scale manufacturing applications. Programmable Automation Controllers (PACs) account for 20%, driven by advanced data handling, multi-domain process control, and flexibility in automation tasks. Programmable Logic Controllers (PLCs) hold 30%, reflecting widespread use in discrete and process manufacturing due to reliability and ease of deployment. Human Machine Interface (HMI) solutions represent 15%, supported by demand for intuitive control and visualization platforms. Other techniques hold 10%, including robotics integration, safety controllers, and niche control devices.

By Application

Automotive & Transportation leads with 30% share, fueled by assembly line automation, robotic integration, and increasing vehicle production efficiency. Pharmaceuticals account for 15%, supported by high-precision process control and compliance with stringent quality regulations. Food & Beverages hold 15%, reflecting demand for automated packaging, processing, and bottling systems. Machine Manufacturing represents 10%, electric power generation 10%, aerospace & defense 10%, and other industries (electrical & electronics, chemicals, logistics) make up 10%. The application segment shows strong growth for smart factories, hybrid automation, and digital twin-enabled processes.

By Region

North America - 35% Share
North America leads with 35%, driven by advanced manufacturing infrastructure, strong adoption of programmable automation, and integration of SCADA, PAC, and PLC solutions in the U.S. and Canada.

Europe - 25% Share
Europe holds 25%, supported by automotive and aerospace industries, high adoption of Industry 4.0 practices, and demand for precision automation in Germany, France, U.K., Italy, Spain, and neighboring regions.

Asia Pacific - 25% Share
Asia Pacific accounts for 25%, fueled by rapid industrialization, automotive expansion, electronics manufacturing, and growing adoption of smart factories in China, India, Japan, South Korea, and Southeast Asia.

Latin America - 7% Share
Latin America holds 7%, driven by industrial automation uptake in automotive, food, and beverage sectors in Brazil, Mexico, and neighboring countries.

Middle East & Africa - 8% Share
The Middle East & Africa represent 8%, supported by investments in power generation, oil & gas, and industrial sectors, with increasing demand for automation solutions in GCC countries, South Africa, and emerging markets.

FAQ

Q: What is the growth rate of the Industrial Automation Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 9.6% during the forecast period from 2024 to 2031.

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