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Planetary Roller Screw Market to Reach USD 1.1 Billion by 2035 as Demand for High-Load, High-Precision Actuation Systems Accelerates Worldwide | TMR
Planetary Roller Screw Market
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Planetary roller screw (PRS) systems, known for their exceptional rigidity, precision, and load-bearing capacity, have become indispensable components in aerospace & defense, industrial automation, medical technology, automotive (including electric vehicles), energy, and subsea applications. With rolling contact mechanics, improved surface treatments, and digitally enhanced designs, modern PRSs deliver longevity, reduced wear, and superior energy efficiency-making them a preferred upgrade over traditional ball screws and hydraulic/pneumatic actuators.
Rising Demand for High-Load, High-Precision Systems to Drive Growth
Planetary roller screws have emerged as critical motion control solutions as industries demand higher performance under increasingly intense operational conditions. Heavy-duty applications-such as industrial presses, robotic actuators, flight control systems, missile mechanisms, and high-force CNC tooling-require actuators that maintain precision under extreme forces, vibration, and temperature fluctuations.
"Industries today cannot afford downtime, poor tolerance performance, or unpredictable mechanical degradation," stated a senior analyst involved in the report. "Planetary roller screws meet these requirements through a unique load distribution mechanism, delivering superior stiffness, reduced backlash, and unmatched durability compared to traditional motion technologies."
PRS systems excel in both static and dynamic load conditions, enabling continuous operation without frequent recalibration or maintenance-critical traits for high-value, mission-critical environments. This reliability also translates into improved safety and prolonged equipment life, contributing to long-term cost savings.
Automation & Electrification: Industrial Transformation Accelerates PRS Adoption
Across global markets, automation and electrification are reshaping manufacturing, transportation, medical systems, and energy infrastructure. From electric vehicle powertrains to surgical robots, predictive maintenance machinery, and high-speed material handling systems, the trend toward compact, quiet, and high-efficiency electromechanical actuators is driving widespread adoption of planetary roller screws.
Manufacturers increasingly replace hydraulic and pneumatic systems with PRS-based electromechanical actuators due to benefits such as:
Higher force-to-size ratio
Low backlash and superior accuracy
Reduced noise and cleaner operation
Energy efficiency and improved environmental sustainability
Compatibility with Industry 4.0 sensors and digital monitoring
"Electrification is no longer optional-it is a competitive requirement," said the head of engineering at a global automation firm. "Planetary roller screws offer a compact, powerful, and clean solution that supports high-cycle automation, precision robotics, and advanced manufacturing workflows."
The integration of smart sensors, IoT-based diagnostics, digital twins, and predictive maintenance capabilities further enhances value, transforming PRSs into intelligent motion components that support modern smart factories and data-driven operations.
Asia-Pacific Remains Global Leader with 37.5% Market Share
The Asia-Pacific region dominated the planetary roller screw market in 2024, accounting for 37.5% of global revenue. Its leadership is attributed to rapid industrialization, growth in high-precision manufacturing, and large-scale investments in robotics, electric vehicles, semiconductor equipment, renewable energy, and industrial automation.
Key markets such as China, Japan, South Korea, and India are expanding production capabilities, adopting advanced CNC systems, and increasing export-oriented manufacturing-driving sustained demand for PRSs across multiple industrial verticals.
The region benefits from:
Highly skilled labor and precision engineering expertise
Low-cost, high-quality production capabilities
Strong supplier ecosystems for metals, bearings, and precision-machined components
Government incentives supporting automation and smart manufacturing
Local manufacturers are increasingly aligning with global standards through advanced machining capabilities, heat treatment technologies, and smart integration features-strengthening Asia-Pacific's position as a key global supplier of planetary roller screw solutions.
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By Type: Fixed Roller Nut Motion Leads with 60.5% Share
In 2024, the Fixed Roller type accounted for 60.5% of the global market, emerging as the preferred motion configuration across heavy-load and high-precision applications.
Advantages driving segment leadership include:
Superior stiffness and rigidity
Easier integration into existing machinery
Lower inertia, enabling highly responsive motion
Simpler sealing and protection requirements
Lower long-term maintenance costs
Optimal performance in industrial robots, presses, and high-force actuators
Fixed nut systems relocate moving mass to the screw shaft, improving dynamic response and enabling highly accurate, controlled motion-critical for automation, robotics, and medical technology applications.
Key Market Participants Expand Capabilities and Product Portfolio
Leading companies in the planetary roller screw market are accelerating innovation through smart features, advanced materials, digital performance monitoring, and precision manufacturing technologies.
Major players profiled include:
ALT Rollerscrews
Bosch Rexroth Ltd.
CHUAN HONG Precision Tool MFG. Co., Ltd.
Creative Motion Control
LTK Lineartechnik Korb GmbH
Moog Inc.
MTAR Technologies Ltd.
NOOK Industries Inc.
Power Jacks Limited
Rollvis SA
Schaeffler Group
Shanghai KGG Robots Co., Ltd.
Tolomatic USA
U-Screws Precision Co.
These companies are focusing on product enhancements such as:
New surface treatments for longer service life
Integrated sensors for real-time data monitoring
Predictive maintenance software
High-precision digital machining techniques
Compact high-force designs supporting EV and aerospace needs
Recent Key Developments
Schaeffler Group - July 2025
Schaeffler unveiled new RGT ground roller screw drives and PWG planetary roller screw drives at EMO 2025. These high-precision systems offer improved load-handling capacity, enhanced automation compatibility, and superior efficiency for machine tools and industrial machinery.
CHUAN HONG - February 2025
CHUAN HONG announced a reduced-stroke planetary roller screw, featuring high load capacity, improved speed ratio, and a lower lead transmission mechanism. With a powerful deceleration function and pitch optimization that increases lead from 24 mm to 2.5 mm, this new system enhances motion control while supporting compact system designs.
Broad End-Use Adoption Strengthens Market Outlook
The versatility of planetary roller screws is reflected in their wide-ranging adoption across critical industries, including:
Aerospace & Defense
Flight control actuation
Missile systems
Satellite & space mechanism systems
Industrial Automation
Robotics & cobots
CNC machining
Material handling & precision assembly
Automotive
Electric vehicle powertrains
Steering and actuation systems
Medical Equipment
Surgical robotic systems
Imaging equipment
Prosthetics and rehabilitation devices
Oil & Gas / Energy
Subsea and downhole drilling tools
Valve actuation
Renewable energy control mechanisms
Marine
Subsea actuation
Naval defense systems
The expanding application landscape, combined with rising technological innovation, positions PRSs as one of the most critical high-precision motion control components over the next decade.
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Analyst's Perspective
The shift toward automation, electrification, and predictive maintenance is transforming industrial systems globally. Planetary roller screws are at the heart of this transformation," said an industry analyst. "Their unmatched combination of high load capacity, precision, stiffness, and longevity-especially under harsh conditions-makes them indispensable for advanced manufacturing, aerospace, robotics, and EV systems. The next decade will see even greater integration of smart features, digital twins, and sensor-based performance management in PRS designs.
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