North America EPS Coolers Market to Grow at 2.72% CAGR, United states Leads with 58% Share | Exclusive report by DataM Intelligence

Leander, Texas and Tokyo, Japan - Nov.24.2025
As per DataM intelligence research report"North America EPS coolers market growing at a CAGR of 2.72% within the forecast period (2024-2031)." Rising demand from food delivery, pharmaceuticals, and cold-chain logistics is supporting EPS cooler consumption across North America.

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United States: Recent Industry Developments

✅ In November 2025, Sonoco ThermoSafe expanded production of advanced EPS coolers designed for pharmaceutical cold-chain distribution, improving temperature retention and shipment durability. The company upgraded its U.S. facilities with automation to scale demand. This strengthens Sonoco's leadership in healthcare-focused EPS packaging.

✅ In October 2025, Cold Chain Technologies launched next-generation EPS coolers with enhanced insulation and reduced material density to lower transportation emissions. The firm integrated sustainability additives to improve recyclability. This reinforces CCT's position in U.S. cold-chain innovation.

✅ In September 2025, Tempack America (Livestream Group) expanded its EPS cooler solutions for food delivery platforms, offering lightweight and high-durability configurations for long-haul shipments. The update enhances safety and thermal integrity across fresh and frozen categories. This solidifies Tempack's role in U.S. e-commerce temperature-controlled logistics.

✅ In August 2025, Plastilite Corporation added new EPS cooler production lines supporting outdoor recreation and fishing gear markets. The expansion improves supply efficiency for sports retailers and camping brands. This strengthens Plastilite's presence in lifestyle and consumer-grade thermal packaging.

Canada: Recent Industry Developments

✅ In November 2025, Integra Packaging Canada introduced high-efficiency EPS coolers tailored for biopharma shipments, improving payload stability in extreme winter conditions. The company invested US$12 million to enhance molding capacity. This reinforces Integra's role in Canadian cold-chain manufacturing.

✅ In October 2025, ThermoPac Canada expanded its EPS insulated boxes for seafood and meat exporters, ensuring temperature uniformity over long transit distances. The upgrade supports Canada's rising frozen food export requirements. This positions ThermoPac as a key solution provider in Canadian food logistics.

✅ In September 2025, Tundra Plastics deployed redesigned EPS coolers with reinforced walls for rugged handling in northern supply routes. The new models reduce breakage and thermal loss during long-distance distribution. This strengthens Tundra's presence in Canada's remote-region logistics ecosystem.

✅ In August 2025, PolarTech Packaging introduced lightweight EPS coolers for meal-kit companies, improving thermal stability while reducing total shipment weight. The solution enhances last-mile freshness and operational efficiency. This marks PolarTech's growing influence in subscription-based food delivery.

North America EPS Coolers Market: Drivers
The North America EPS coolers market is experiencing steady growth as food, pharmaceutical, and logistics industries increasingly rely on expanded polystyrene (EPS) for temperature-controlled packaging. EPS coolers offer excellent insulation, lightweight structure, and cost-effectiveness, making them ideal for transporting perishable foods, vaccines, laboratory samples, and biopharmaceutical products. Rising demand for home delivery of fresh and frozen foods, driven by e-commerce and subscription services, is further boosting adoption across the region. Technological enhancements in molding efficiency, thermal resistance, and durability are improving product performance for long-distance cold-chain logistics. Additionally, the expanding healthcare and biotechnology sectors are strengthening the need for reliable thermal shipping solutions.

Manufacturers, packaging companies, and research institutions are increasingly collaborating to develop eco-friendly EPS solutions with enhanced recyclability and reduced environmental impact. Growth in reverse logistics programs and improved recycling infrastructure is supporting sustainable use of EPS coolers across industries. The surge in outdoor recreation, camping, and fishing activities is driving consumer demand for durable and affordable portable coolers. Rising emphasis on cold-chain expansion, stringent temperature-compliance requirements, and growing adoption of insulated packaging in food and pharma supply chains are further accelerating market growth. With ongoing innovation, strong demand across commercial and consumer segments, and expanding cold-chain networks, the North America EPS coolers market is poised for continued and robust expansion.

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North America EPS Coolers Market: Major Players
Cellofoam North America Inc, Magna Manufacturing Inc, Thermal Shipping Solutions, Thermal Shield, Armstrong Brands Inc, Plymouth Foam, TempAid, Lifoam Industries, Styropek and Airlite Plastics Co.

Segment Covered in the North America EPS Coolers Market:
By Product
Promotional EPS coolers lead with 42% share, driven by marketing campaigns, brand promotions, and seasonal consumer demand across food and beverage sectors. Thick wall EPS coolers hold 35%, preferred for enhanced insulation, durability, and transportation of perishable items. Other specialty EPS coolers account for 23%, used in niche applications requiring temperature-sensitive handling. Rising awareness of cold-chain efficiency boosts overall EPS cooler adoption.

By Application
Food & beverages dominate with 46% share, fueled by demand in restaurants, catering, and delivery services requiring reliable cooling solutions. Medical consumables capture 28%, driven by safe transportation of lab samples, vaccines, and temperature-sensitive materials. Pharmaceuticals hold 21%, supported by cold-chain logistics for drugs and biologics. Other applications account for 5%, including household and recreational usage.

By Country
The U.S. leads with 58% share, supported by large-scale foodservice operations, pharma cold-chain logistics, and high promotional activity. Canada accounts for 25%, driven by medical, pharmaceutical, and seasonal food delivery needs. Mexico holds 17%, with growing foodservice and pharmaceutical sectors adopting EPS cooler solutions. Market growth is supported by rising cross-border trade and temperature-sensitive transport requirements.

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