Press release
Global and U.S. Free-Piston Linear Generators Market Report, Published by QY Research.
https://www.qyresearch.com/reports/5486127/free-piston-linear-generators
Core Market Data
Global market size: USD 886 million
CAGR (2024-2030): 12.3%
Average price: USD 7000 per unit
Annual production: 128 kilounits
Gross margin: 38%
Production capacity: 160 kilounits
List of Main Players
Mainspring Energy
Hyliion Holdings
Qnergy Group
Microgen Engine
Stirling Ultracold
Aquarius Engines
Pempek Systems
H2CHP Limited
M-Power Corporation
HoMach Systems
1. By Combustion Type
Moving-magnet Linear Generators
Moving-coil Linear Generators
2. By Piston Type
Single-piston Type
Dual-piston Type
3. By Power Type
Gasoline
Diesel
Natural Gas
Hydrogen
4. By Application
Industrial
Automotive
Defense & Aerospace
Case Study for Bidding
Time: March 2024
Supplier: MAHLE Powertrain (Germany)
Buyer: Stellantis (Netherlands/Global)
Product: 40 kW free-piston linear generators for next-generation EV range extender platforms
Quantity: 60,000 units
Contract Value: USD 312 million
Delivery Timeline: July 2026
Case Study for End Using
End User: Toyota Motor Corporation (Japan)
Application: Integrated into prototype EVs as ultra-efficient, hydrogen-compatible range extenders.
Installation Location
Packaged as a compact power module near the vehicle's rear subframe.
Coupled directly into the high-voltage battery system via onboard power electronics.
Enclosed in acoustically damped housings for noise and vibration control.
Purpose
Provides lightweight, fuel-flexible power generation for extended EV range.
Enables precise piston motion control for superior fuel efficiency.
Reduces emissions compared to conventional micro-ICE generators.
Effect
Improved overall EV range by 52% using hydrogen-assisted operation.
Achieved up to 42% brake thermal efficiency (BTE) in real-world cycles.
Reduced mass and packaging volume by 30% compared to traditional genset range extenders.
Alternative Devices
Rotary range extenders (micro-gasoline engines) are common but cannot match FPLGs' efficiency, fuel versatility, or reduced mechanical complexity.
Therefore, Free-Piston Linear Generators remain essential for high-efficiency hybrid power systems, EV range extension, and compact energy generation applications.
About QY Research
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Our 36-step verification system ensures the reliability and quality of our data. With over 2 million reports, we have become the world's largest market report vendor. Our global database spans more than 2,000 sources and covers data from most countries, including import and export details.
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For Inquiries:
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Email: global@qyresearch.com
www.qyresearch.com
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