United States Mold Release Agents Market Report 2024-2031: Size, Share, Industry Growth, Emerging Trends, and Future Outlook

Market Size and Growth

Leander, Texas and TOKYO, Japan - Nov. 20 2025 The Global Mold Release Agents Market is projected to grow at a high CAGR during the forecast period (2023-2030), driven by the expanding automotive, construction, and packaging industries and increasing demand for high-performance molding and casting materials.

In 2022, the market was valued at approximately USD 2.1 billion and is expected to reach around USD 3.6 billion by 2030, reflecting consistent growth across both developed and emerging economies.

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Recent Industry Developments

United States
✅Q4 2024 - Regulatory Push & Low-VOC Formulas: U.S. chemical producers intensified development of water-based and low-VOC mold-release agents to align with regulatory mandates on emissions and worker safety.

✅H1 2025 - Smart Release Technologies & Composites Growth: The U.S. market saw increased adoption of smart release coatings designed for composite and lightweight materials in aerospace/automotive, supporting faster mold cycles and better surface finish.

✅H2 2025 - Surge in Automated Application & Spray Systems: Investment grew in automated spray-application systems for release agents in high-volume plastic and rubber molding operations, reducing downtime and boosting quality.

Japan
✅H1 2025 - High-Precision Tooling & Advanced Materials: Japanese mold-tooling and plastics producers increased usage of premium mold release agents formulated for high-precision automotive, electronics and composite components.

✅H2 2025 - Solvent-Free & Eco-Friendly Solutions: Japanese manufacturers placed greater emphasis on solvent-free release agents, aligning with national sustainability goals and raising product standards for low-emissions processing.

✅Late 2025 - Expansion in Die-Casting and Rubber Molding: Growth was observed in the die-casting and rubber-molding segments, leading release-agent suppliers to expand service and logistic networks within Japan to meet faster delivery and custom formulation demands.

Market Segmentation

➥By Product Type:
Water-Based Mold Release Agents:
Represent the largest and fastest-growing segment, driven by increasing environmental awareness and stringent VOC emission regulations. Water-based formulations are non-flammable, eco-friendly, and compatible with diverse molding processes, particularly in automotive, construction, and rubber industries.

Solvent-Based Mold Release Agents:
Valued for their excellent performance and quick-drying properties, solvent-based agents are preferred in applications requiring high surface finish and precision molding, such as die-casting and composite materials. However, their market share is gradually declining due to environmental restrictions.

Others:
Includes semi-permanent, reactive, and specialty release agents designed for niche applications such as aerospace composites, high-performance plastics, and advanced polymers.

➥By Application:
Die-Casting:
The largest application segment, driven by the expansion of automotive and industrial manufacturing. Mold release agents enhance metal flow, reduce casting defects, and extend mold life.

PU (Polyurethane) Molding:
Widely used in automotive interiors, furniture, and insulation components, PU molding requires high-performance release agents to achieve smooth finishes and reduce surface contamination.

Concrete:
Used extensively in construction and precast manufacturing, mold release agents prevent concrete from bonding to molds, improving surface finish and production efficiency.

Rubber Molding:
Essential for tire, gasket, and sealing component manufacturing. Rubber molding applications benefit from non-stick, heat-resistant release agents that ensure product consistency and mold protection.

Plastic Molding:
Increasing use in packaging, electronics, and consumer goods industries. Mold release agents improve cycle time, reduce defects, and enhance product clarity.

Wood Composites & Panel Pressing:
Utilized in plywood, particleboard, and fiberboard production, ensuring smooth surfaces and preventing adhesive buildup.

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Key Players :

LANXESS Group, Chem-Trend L.P., Henkel Ag & Co. KGaA, Croda International PLC, Shin-Etsu Chemical Co., Ltd., Daikin Industries, Ltd., Michelman, Inc., Marbocote Limited, Abrasive Supply Company, Inc. and Miller-Stephenson, Inc.

1. LANXESS Group
Headquarters: Germany
Overview: LANXESS offers a comprehensive range of mold release agents through its RheinChemie business unit, specializing in rubber, tire, and polyurethane applications. Strategic Focus: The company emphasizes sustainable, silicone-free, and water-based formulations to meet global environmental standards while improving mold performance and surface quality.

2. Chem-Trend L.P.
Headquarters: United States
Overview: A global leader in mold release technology, Chem-Trend provides advanced release solutions for die-casting, rubber, PU molding, and composite manufacturing. Strategic Focus: Strong R&D investments in high-performance, low-VOC, and semi-permanent release agents, along with the introduction of smart release coatings for modern automated processes.

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Regional Insights

➠ The North American market holds a significant share of the global mold release agents industry, driven by the growing adoption of water-based and low-VOC formulations in response to stringent environmental and worker-safety regulations. The region's well-established automotive, aerospace, and composite manufacturing sectors in the United States and Canada continue to generate substantial demand for high-performance mold release agents. Ongoing innovations in smart coatings and semi-permanent release technologies, supported by strong R&D investments from major players such as Chem-Trend, Henkel, and Michelman, are further strengthening the region's position.

➠ In Europe, the market growth is underpinned by the presence of leading manufacturers and the region's commitment to sustainability and regulatory compliance. Countries such as Germany, the United Kingdom, France, and Italy are major contributors, with growing applications in automotive, rubber, and polyurethane molding. The European market is increasingly shifting toward eco-friendly, silicone-free, and water-based agents, encouraged by strict EU emission standards and the region's focus on green manufacturing practices.

➠ The Asia-Pacific region is witnessing the fastest growth, fueled by rapid industrialization, expanding manufacturing capabilities, and rising consumer demand for automobiles, electronics, and construction materials. Countries including China, Japan, India, and South Korea are emerging as key production hubs, benefiting from cost-effective manufacturing and increasing investments in composite and die-casting applications. Moreover, Japan's focus on precision engineering and high-quality surface finishing is boosting demand for technologically advanced release formulations.

➠ Latin America is gradually emerging as a promising market, led by Brazil and Mexico, where growth in automotive, plastic molding, and construction industries is creating new opportunities for local and international suppliers. The region's increasing shift from solvent-based to environmentally responsible water-based solutions also reflects a broader alignment with global sustainability trends.

➠ In the Middle East and Africa, the market remains in its early growth phase but shows strong potential due to rising infrastructure development and industrial diversification. Expanding applications in rubber, concrete, and composite molding particularly in Gulf Cooperation Council (GCC) countries are expected to support steady demand growth over the forecast period.

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