United States Poultry Processing Equipment Industry is to reach USD 2.53 billion by 2034 - Driven By Demand for Automated Deboning, Cutting, and Packaging Solutions | DataM Intelligence

Leander, Texas and TOKYO, Japan- The U.S. poultry processing equipment market size was approximately USD 1.51 billion in 2024 and is projected to grow to around USD 2.53 billion by 2034. The expected compound annual growth rate (CAGR) for this period is about 5.30% from 2025 to 2034.

This growth is driven by increasing demand for processed chicken products, technological advancements in processing equipment, and changing consumer lifestyles and dietary habits in the U.S

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Recent Industry Development in U.S market:

✅ U.S. has 21.3% of the global poultry processing equipment market.North America holds 43% of the global poultry processing equipment market.

✅ USDA is planning to make faster processing line speeds permanent, allowing chicken plants to operate at up to 175 birds per minute (up from 140), which could drive more investment in high-speed equipment

✅ There is strong demand for sustainable and hygienic equipment; chilling systems, energy-efficient lines, and water-saving technologies are increasingly part of new plant upgrades.

✅ Despite automation trends, some major U.S. poultry firms are consolidating or restructuring: for example, Perdue Farms is shutting down a processing plant in Tennessee, reshaping local capacity.

Recent Industry Development in Japan market:

✅ Japan is projected to hold about 17% of the Asia-Pacific poultry processing equipment market.

✅ Japan meat & poultry processing equipment market estimates a global market size of USD 6.70 billion in 2024, growing to USD 9.62 billion by 2030.

✅ Domestic equipment makers are innovating: Hiraiwa Machinery recently launched a "half-cut wing middle" machine tailored for Japanese-style chicken cuts.

✅ There's increasing focus on food safety and hygiene in Japan: processors are investing in machinery that meets strict sanitation standards (HACCP compliance, advanced cutting, and processing systems).

✅ Japan suspended some poultry imports from Brazil after a bird flu outbreak, which could incentivize more local processing and investment in domestic processing equipment.

Key Investment

- Meyn committed US$ 65 million to build a new 58-acre campus in Westminster, South Carolina, expanding its U.S. manufacturing footprint for poultry-processing equipment.

- JBT (John Bean Technologies) completed a US$ 4.4 billion acquisition of Marel in January 2025 (cash, debt, and stock) to consolidate its poultry-processing equipment business.

- Marel, now part of JBT Marel, invests 5-6% of its annual revenues into innovation (robotics, data-driven automation, software) for poultry, meat, and fish processing.

- GEA Group saw a rise in order intake in Q1 2025, with large orders (over EUR 15 million) for farm technologies, reflecting rising investments by poultry processors in automation.

AI Is Accelerating Growth in the Gold Nanoparticles Market:

- AI-driven vision systems accurately grade poultry based on weight, size, defects, and quality reducing human error and improving yield

- AI-enabled machines automate cutting, deboning, evisceration, and portioning, helping processors overcome labor shortages and reduce operational costs.

- AI monitors machine vibrations, temperature, and performance to predict failures before they happen minimizing downtime and extending equipment life.

- AI-powered sensors and imaging systems detect contamination, bruising, or abnormalities in real time, strengthening HACCP compliance and traceability.

- AI-powered robotics handle high-risk operations like cutting and lifting, reducing the risk of injuries and making plants safer.

- AI links bird tracking, processing batches, and quality records improving compliance with global food-safety rules and brand transparency

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Segmentation Analysis :

By Type:

- Poultry Slaughtering Equipment: Leading segment (~29.5% revenue share in 2025); essential for hygienic, high-volume initial processing.

- De-feathering Equipment: Fastest growing segment, used to remove feathers efficiently from chickens, ducks, turkeys.

- De-boning Equipment: Used for removing bones to produce boneless poultry products.

- Cut-up Machines: Equipment for portioning poultry into standardized cuts.

- Evisceration Equipment: For removal of internal organs during processing.

- Tumbling Equipment: Used to tenderize meat and enhance marinade absorption.

- Marinating Equipment: Used for flavor infusion and preservation.

- Other: Includes ancillary equipment supporting the main processing stages

By Application (by Poultry Type):

- Chicken: The dominant segment (~65% market share in 2025) due to high global demand as a primary protein source.

- Turkey: Fastest growing application segment driven by rising consumption and variety in processed foods.

- Duck: Smaller but specialized niche.
Others: May include game birds or specialty poultry types.

Growth drivers:

Rising global demand for poultry meat and processed poultry products driven by urbanization, disposable income growth, and food convenience trends.

Increasing adoption of automation and robotics in processing to improve efficiency, reduce labor costs, and enhance hygiene standards.

Integration of IoT, AI, and advanced tracking systems enabling remote monitoring, predictive maintenance, and customization of equipment.

Growing emphasis on food safety, quality control, and regulatory compliance pushing investment in high-precision, hygienic machinery.

Regional Insights:-

- North America is the largest market region, with the U.S. poultry processing equipment market valued at around USD 1.51 billion in 2024, projected to grow to about USD 2.53 billion by 2034 at a CAGR of 5.30%.

- Asia-Pacific is the fastest-growing region due to a rising population, increasing poultry meat consumption, government support, and accelerated adoption of innovative processing technologies.

- Europe maintains a stable market with high adoption of advanced, hygienic, and sustainable poultry processing machinery driven by strict food safety standards.

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Key players:

Marel, Deccan Automation Technology, JBT, Qingdao Raniche Machinery Technology Co., Ltd., CTB, Inc., Baader Global SE, MAYEKAWA MFG. CO., LTD., BAYLE SA, Foodmate B.V and Hightop Poultry Equipment.

Key highlights:

- Marel: Holds approximately 23-25% market share; recognized for innovation in automation and sustainability; notable products include AeroScalder and RoboBatcher Flex enhancing efficiency and reducing resource use.

- Deccan Automation Technology: Emerging player with growth driven by cost-effective automation solutions; smaller market share around 3-5% but expanding in Asian markets.

- JBT Corporation: Commanding around 15-18% market share; strong focus on providing advanced automated processing systems with high productivity and safety standards.

- Qingdao Raniche Machinery Technology Co., Ltd.: Holds approximately 4-6% share; known for reliable, mid-scale poultry processing machines with emphasis on regional markets.

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