United States Single-Use Bioprocessing Products Market 2025 | Growth Drivers, Trends & Market Forecast, Competitive Landscape & Investment Opportunities

Market Size and Growth

The Global Single-Use Bioprocessing Products Market size was valued at USD 9200 million in 2022 and is estimated to reach USD 36000 million by 2031, growing at a CAGR of 18.6% during the forecast period (2024-2031).

Key Development:

United States: Recent Single‐Use Bioprocessing Developments

✅ In October 2025, Thermo Fisher showcased the 5 L DynaDrive SUB at CPhI, highlighting its unified design across scales and sustainability benefits via biobased film.

✅ In September 2025, Thermo Fisher Scientific completed its acquisition of Solventum's Purification & Filtration business (approx $4.0 bn), significantly bolstering its filtration capabilities across upstream and downstream bioprocessing workflows

✅ In June 2025, technical data showed that the 5 L DynaDrive SUB can reduce process‐development timelines by ~20% and boost lab throughput by up to ~30% compared to traditional glass bioreactors.

✅ In April 2025, Thermo Fisher Scientific introduced its 5 L DynaDrive Single‐Use Bioreactor, designed for seamless scale-up from 1 L to 5,000 L and enhanced productivity with lower environmental impact.

Japan: Recent Single‐Use Bioprocessing Developments

✅ In September 2025, the Thermo Fisher-Solventum deal secured antitrust / FDI clearance in Japan, among other jurisdictions, underscoring regulatory alignment for bioprocessing consolidation.

✅ In April 2025, AGC Biologics announced the addition of two 5,000 L Thermo Scientific DynaDrive single‐use bioreactors at its new Yokohama GMP facility, expected to start commercial operations by 2027.

✅ In April 2025, AGC Biologics revealed a ¥50 billion (approx USD 350 M) investment for its Yokohama site, which will house large-scale single-use bioreactor capacity for mammalian expression, mRNA, and cell therapies.

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Key Players:

=> Thermo Fisher Scientific Inc., Sartorius AG, Danaher Corp., Merck KGaA, Avantor, Inc., 3M, Eppendorf AG, Saint-Gobain Biopharm, Progenics Pharmaceuticals, Gore and more.

Growth Drivers of Single-Use Bioprocessing Products:

✅ Rising demand for biologics and monoclonal antibodies driving adoption of single-use systems.

✅ Advantages such as reduced contamination risk, lower capital costs, and faster production cycles fueling growth.

✅ Advancements in disposable bioreactors, mixers, and filtration technologies improving process efficiency.

✅ Increasing biopharmaceutical manufacturing and contract manufacturing organization (CMO) expansions.

✅ Growing focus on flexible, scalable, and cost-effective manufacturing solutions in bioprocessing.

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Key Segments:

By Product

Single-use bioreactors (SUBs) lead with 28% share, driven by their scalability, efficiency, and increasing adoption in biopharmaceutical production. Tubing, connectors, and clamps collectively account for 22%, supporting fluid transfer and process integrity in bioprocessing operations. Disposable mixers and bags hold 12%, while containers and disposable filter cartridges represent 10% and 8%, respectively, reflecting growing demand for flexible, contamination-free processing. Sampling systems and tangential flow filtration each hold 5%, membrane adsorbers 4%, purification devices 3%, preassembled tubing and rigging 2%, and other products make up 1%, catering to specialized bioprocessing needs.

By Application

Filtration dominates with 25% share, driven by regulatory requirements and demand for high-purity biologics. Storage accounts for 20%, supported by single-use storage bags and containers for intermediate and final products. Cell culture applications hold 18%, reflecting the rising adoption of SUBs in cell-based therapies. Mixing represents 15%, purification 12%, and other applications 10%, encompassing research, diagnostics, and small-scale production processes.

By End-User

Biopharmaceutical manufacturers lead with 60% share, driven by large-scale biologics production, increasing outsourcing of processes, and adoption of single-use technologies. Life science R&D companies and academic research institutes account for 30%, using disposable systems for experimental and pilot-scale research. Other end-users represent 10%, including contract development and manufacturing organizations (CDMOs) and specialized biotech firms.

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By Region

North America - 38% Share
North America leads with 38%, fueled by advanced biopharmaceutical infrastructure, early adoption of single-use technologies, and strong presence of key market players. Regulatory support and investment in cell and gene therapies further drive growth.

Europe - 27% Share
Europe holds 27%, supported by rising biologics production, stringent quality standards, and adoption of flexible manufacturing processes across major pharmaceutical hubs.

Asia Pacific - 23% Share
Asia Pacific accounts for 23%, driven by growing biopharmaceutical manufacturing in China, India, and Japan, and increasing investment in biologics and vaccine production facilities.

Latin America - 6% Share
Latin America holds 6%, supported by expanding biologics manufacturing and adoption of cost-efficient, disposable bioprocessing solutions.

Middle East - 3% Share
The Middle East represents 3%, fueled by emerging biotech sectors, vaccine production initiatives, and healthcare infrastructure expansion.

Africa - 3% Share
Africa accounts for 3%, driven by nascent biologics production, increasing research initiatives, and gradual adoption of single-use technologies in pharmaceutical and biotech manufacturing.

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