One Component Polyurethane Foam Market Outlook 2024-2031 | Green Formulation Innovations & Construction Efficiency Demands | DataM Intelligence

Leander, Texas and Tokyo, Japan - Nov 18, 2025
The global one component polyurethane foam market is expected to record significant growth by reaching a CAGR of 7.70% during the forecast period (2024-2031). This robust expansion is driven by increasing construction activities worldwide, growing demand for energy-efficient insulation materials, rising automotive production requiring lightweight sealing solutions, and continuous innovations in eco-friendly formulations with reduced environmental impact.

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Recent Developments (November 2025)

✅ Bio-based Polyols Commercialization - Leading manufacturers introduced foam formulations with 40% bio-content, reducing dependency on petrochemical feedstocks and meeting sustainability targets.

✅ Low-GWP Blowing Agent Transition - Industry-wide shift to next-generation blowing agents achieved 70% reduction in global warming potential while maintaining insulation performance.

✅ Automotive Application Expansion - New high-performance formulations developed for electric vehicle battery encapsulation, providing thermal management and vibration damping.

✅ Smart Packaging Innovation - Manufacturers launched moisture-activated foams with controlled expansion rates, improving application precision and reducing waste by 25%.

✅ Fire-Rated Foam Advancements - Enhanced fire-resistant formulations achieved superior fire-stop ratings, expanding use in commercial construction and industrial applications.

Market Trends & Drivers

The One Component Polyurethane Foam Market is experiencing strong growth driven by the convergence of construction industry demands, sustainability requirements, and technological advancements in material science. Key trends include the development of low-VOC and formaldehyde-free formulations, advancement of application-specific foam systems, and integration of digital dispensing technologies. The growing focus on energy efficiency in buildings, increasing automotive lightweighting initiatives, and stringent building safety regulations are significantly accelerating market expansion.

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Competitive Landscape

The market features intense competition between global chemical companies, specialized foam manufacturers, and regional players.

1. Henkel AG & Co. KGaA launched the Loctite TAK 400 series with 30% faster curing time, securing 25% market share in construction applications and reporting 35% revenue growth in emerging markets.

2. Soudal Group expanded its bio-based foam portfolio with the Soudafoam Pro 45G, capturing 20% of the sustainable insulation segment and achieving carbon neutrality certification across European operations.

3. Tremco Illbruck Group introduced the illbruck FM330 PRO with enhanced adhesion to damp substrates, dominating the professional installer market with 30% market penetration.

4. Dow Chemical Company developed the VORATRONTM MA 8900 series for automotive applications, securing contracts with 5 major EV manufacturers and reducing vehicle weight by 15% in sealing applications.

5. BASF SE launched the Elastopreg® single-component system with integrated moisture scavengers, extending shelf life by 50% and capturing 40% of the industrial packaging market.

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Segmentation Analysis

By Type
• Spray Foam dominates the market, with Closed-cell Spray PU Foam leading due to superior insulation properties and structural strength
• Flexible Foam shows strong growth in furniture, bedding, and automotive comfort applications
• Rigid Foam maintains importance in construction insulation and industrial applications requiring structural support

By Raw Material
• Polyether Polyols represent the largest segment, valued for flexibility, hydrolysis resistance, and cost-effectiveness
• Methylene Diphenyl Diisocyanate (MDI) shows steady growth as the primary isocyanate component in most formulations
• Polyester Polyols gain traction in applications requiring enhanced mechanical properties and temperature resistance

By End-User
• Construction leads the market, driven by insulation, sealing, and gap-filling applications in residential and commercial buildings
• Automotive shows the fastest growth with increasing use in vehicle assembly, sound damping, and electric vehicle components
• Electrical and Electronics demonstrates strong demand for potting and encapsulation applications
• Furniture & Bedding and Consumer Goods maintain consistent demand for comfort and packaging applications

By Application
• Door & Window Frame Jambs represents the largest application segment, driven by energy efficiency requirements and air sealing needs
• Partition Walls and Ceiling & Floor Joints show robust growth in commercial construction and renovation activities
• Water Pipes and other industrial applications demonstrate steady expansion with infrastructure development

Key Growth Drivers:

1. Construction Industry Growth: Global increase in building construction and renovation activities
2. Energy Efficiency Regulations: Stringent building codes requiring enhanced insulation and air sealing
3. Automotive Lightweighting: Growing demand for weight reduction solutions in vehicle manufacturing
4. Sustainability Trends: Shift toward bio-based and environmentally friendly foam formulations
5. Urbanization: Rapid urban development driving demand for construction and insulation materials
6. DIY Market Expansion: Growing consumer adoption of user-friendly foam products for home improvement

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Regional Analysis:

Asia-Pacific dominates the one component polyurethane foam market, driven by massive construction activities, growing automotive production, and rapid urbanization in China, India, and Southeast Asia. North America and Europe show steady growth with strong focus on energy-efficient buildings and sustainable materials. The Middle East and Africa demonstrate significant potential with infrastructure development and construction boom. Latin America exhibits growing demand with increasing construction activities and automotive manufacturing expansion.

Related Reports:
1. Polyurethane Foam Market - https://www.datamintelligence.com/research-report/polyurethane-foam-market?jd
2. Construction Sealants Market - https://www.datamintelligence.com/research-report/construction-sealants-market?jd
3. Two Component Polyurethane Foam Market - https://www.datamintelligence.com/research-report/two-component-polyurethane-foam-market?jd

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Sai Kiran
DataM Intelligence 4market Research LLP
Phone: +1 877-441-4866
Email: Sai.k@datamintelligence.com

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This release was published on openPR.