Aircraft Actuation MRO Market is Forecasted to Reach US$4.3 Billion in 2035, Says Stratview Research

The global Aircraft Actuation MRO market size was valued at US$3.4 billion in 2024 and is projected to reach US$4.3 billion by 2035, witnessing a market growth CAGR of 2.4% from 2025 to 2035, according to an analysis by Stratview Research.

Stratview Research, a global market research firm, has launched a report on the global Aircraft Actuation MRO market, which provides a comprehensive outlook of the global and regional industry forecast, current & emerging market trends, segment analysis, competitive landscape, & more.

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Market Statistics:

Market Size in 2024: US$3.4 billion
Market Size in 2035: US$4.3 billion
Growth (CAGR): 2.4% during 2025-2035
Leading Aircraft Type: Commercial Aircraft
Leading Application Type: Electric Actuators
Leading Region: North America
Forecast Period: 2025-2035
Trend Period: 2019-2023
Base Year: 2024
Number of Segments Covered: 3
Number of Tables & Graphs: 100+
Country-Level Market Assessment: 20

Segment Insights & Market Share Analysis of the Aircraft Actuation MRO Market:

The global Aircraft Actuation MRO market is segmented based on Aircraft type, Application type, and Region.

Based on the aircraft type -

- Based on aircraft type, the market is segmented into commercial aircraft, military aircraft, regional aircraft, general aviation, and civil helicopters. Commercial aircraft are expected to dominate the aircraft actuation MRO market and record the fastest growth throughout the forecast period. This leadership stems from their expansive global fleets, high-frequency flight schedules, and stringent FAA/EASA requirements mandating frequent inspections of flight-control and landing gear systems. As airlines transition toward more electric aircraft, the reliance on advanced electromechanical and electro-hydrostatic actuators is intensifying, creating a greater demand for specialized maintenance expertise. Combined with rising passenger traffic and the need for cost-efficient operations, these factors firmly establish commercial aircraft as the primary driver of growth in the aircraft actuation MRO market.
- Military aircraft hold the second-largest share of the actuation MRO market, supported by mission-critical reliability and strict defense maintenance protocols. Modernization programs, advanced avionics integration, and high-performance system requirements drive recurring MRO activities to sustain operational readiness and fleet longevity. Frequent operations in challenging environments accelerate actuator wear, making scheduled overhauls and mandatory inspections vital for safety and survivability. With global defense spending on the rise and a growing emphasis on aircraft availability, military platforms continue to fuel steady demand for actuation MRO services, reinforcing their importance as a key market category.

Based on the application type -

- Hydraulic actuation systems currently dominate the aircraft actuation MRO market, holding nearly 63.8% of the total share. Their leadership is rooted in widespread use across legacy aircraft fleets, proven reliability in handling heavy loads, and well-established global maintenance infrastructure. These systems remain the backbone for critical functions such as landing gear operations and primary flight controls, where durability and power are essential. With a vast installed base and ongoing reliance on hydraulic technology for high-load applications, this segment continues to drive consistent aftermarket demand, ensuring its strong presence in the actuation MRO landscape.
- Electric actuation systems, however, represent the fastest-growing segment, propelled by the aviation industry's transition toward more-electric aircraft architectures. Offering reduced weight, higher energy efficiency, and improved precision control, these systems are increasingly being adopted in both new-generation aircraft and retrofit programs. Their lower maintenance requirements compared to hydraulics further enhance their appeal to operators seeking cost efficiency and reliability. As airlines prioritize sustainability, performance, and digital integration, the demand for electro-mechanical, electro-hydrostatic, and electric linear actuators is rising sharply, positioning electric actuation systems as the key growth driver in the market.

Which region shows the most promising growth forecast and opportunity?

- North America currently dominates the aircraft actuation MRO market, backed by its strong aerospace ecosystem and advanced maintenance infrastructure. The region's leadership is reinforced by the presence of major aircraft manufacturers, extensive OEM support networks, and highly developed component repair capabilities. Strict FAA regulatory oversight ensures safety compliance, while substantial military aviation operations further drive recurring demand for actuation system inspections, repairs, and overhauls. Additionally, North America benefits from its concentration of technological innovation centers, enabling the early adoption of predictive maintenance and next-generation actuation solutions that strengthen its market position.
- Asia-Pacific is emerging as the fastest-growing region, fueled by rapid commercial fleet expansion, surging passenger traffic, and significant investments in aviation maintenance infrastructure. The establishment of regional MRO hubs in countries like China, India, and Singapore is enhancing local repair capabilities and reducing dependency on Western providers. Rising demand for domestic and regional air travel is pushing airlines to expand fleets and adopt advanced actuation technologies. Meanwhile, Europe continues to hold a strong share, supported by strict EASA safety mandates, advanced aerospace technologies, and comprehensive overhaul facilities, ensuring steady contributions to global market growth.

Aircraft Actuation MRO Market Drivers:

Some of the key drivers listed in the report are given below.

- The market is evolving rapidly, fueled by advancements in aircraft technology and changing industry demands. The transition toward more-electric aircraft is driving the need for advanced actuation maintenance expertise, while predictive maintenance solutions and health monitoring systems are improving efficiency and reducing downtime.
- Stringent airworthiness directives and the growing complexity of fly-by-wire systems are reshaping MRO requirements. As airlines push for higher safety standards, reliability, and cost-effectiveness, the aircraft actuation MRO market is expanding, emphasizing specialized expertise and innovation-driven service solutions.

Competitive Landscape: Top Companies in the Aircraft Actuation MRO Market:

Most of the major players compete in some of the factors, including price, service offerings, regional presence, etc. The following are the key players in the Aircraft Actuation MRO Market:
• Honeywell Aerospace
• Meggitt (Now part of Parker Hannifin)
• Woodward Inc
• Safran S.A.
• Moog Inc
• Lufthansa Technik
• AAR Corp
• Ametek MRO

Note: The above list does not necessarily include all the top players in the market.

Are you the leading player in this market? We would love to include your name. Please write to us at sales@stratviewresearch.com

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What Unique Insights Does This Report Offer?

This report provides comprehensive insights into the Aircraft Actuation MRO market, answering critical questions like
- How big is the sales opportunity?
- Which regions offer the best sales opportunities?
- Which are the most attractive market segments?
- Which are the top players and their market positioning?
- How complex is the business environment?
- What are the factors affecting the market?

For Customization or Any Other Queries, get in Touch with our industry experts at sales@stratviewresearch.com

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Stratview Research is a global market research firm that highly specializes in aerospace & defense, chemicals, and a few other industries.

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