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Global and U.S. Free-flow Heat Exchangers Market Report, Published by QY Research.

11-05-2025 12:40 AM CET | Advertising, Media Consulting, Marketing Research

Press release from: QY Research

Global and U.S. Free-flow Heat Exchangers Market Report,

Free-Flow Heat Exchangers are specialized thermal transfer systems designed to handle fluids containing fibers, particles, or high viscosity without clogging or fouling. Unlike conventional plate or shell-and-tube exchangers, these units employ wide-gap or open-channel flow paths that allow unrestricted movement of process media, ensuring continuous heat transfer efficiency even under challenging conditions. Constructed from stainless steel, titanium, or nickel alloys, free-flow exchangers are ideal for food and beverage processing, wastewater treatment, chemical production, and pulp & paper industries. Their design enables high turbulence, self-cleaning action, and low pressure drop, making them highly efficient for heating, cooling, and pasteurization of complex fluid streams.

https://www.qyresearch.com/reports/5290304/free-flow-heat-exchangers

Core Market Data

Global market size: USD 576 million
CAGR (2024-2030): 5.5%
Average price: USD 3200 per unit
Annual production: 180 kilounits
Gross margin: 31%
Production capacity: 230 kilounits

List of Main Players

Alfa Laval (Sweden)
Danfoss (Denmark)
GEA Group (Germany)
Kelvion (Germany)
SPX Flow (U.S.)
API Schmidt-Bretten (Germany)
Xylem (U.S.)
AIC Heat Exchangers (Canada)
Vitherm (France)
Barriquand (France)
Hisaka (Japan)
thermowave (Germany)
Kaori Heat Treatment (Taiwan)
Accessen (China)
Paul Mueller (U.S.)
SonFlow (Denmark)
Nexson Group (France)
Cipriani (Italy)

1. By Flow Configuration

Single-pass Type
Multi-pass Type

2. By Construction Design

Plate Type
Shell-and-tube Type
Spiral Type

3. By Operating Parameters

Low-pressure Type
High-pressure Type

4. By End-Use Industry

Food & Beverage
Pharmaceutical
Petrochemical
Pulp & Paper
Wastewater Treatment
Oil & Gas and Energy

Case Study for Bidding

Time: April 2024
Supplier: Alfa Laval AB (Sweden)
Buyer: Nestlé S.A. (Switzerland)
Product: Titanium wide-gap free-flow heat exchangers for viscous dairy products
Quantity: 8,200 units
Contract Value: USD 28.8 million
Delivery Timeline: February 2025

Case Study for End Using

End User: BASF SE (Germany)

Application: Installed in polymer processing lines for cooling of high-viscosity resins and solvents.

Installation Location

Mounted within continuous polymerization lines.
Connected to process flow via stainless steel manifolds.
Integrated with automatic CIP systems for continuous operation.

Purpose

Prevents fouling and blockage in heat exchange channels.
Maintains consistent cooling performance under high-viscosity conditions.
Enhances operational uptime with minimal cleaning interruptions.

Effect

Improved heat transfer efficiency by 21%.
Reduced maintenance downtime by 30%.
Increased process throughput and energy recovery rates.

Alternative Devices

Shell-and-tube exchangers are robust but prone to fouling and pressure loss with viscous media.
Hence, Free-Flow Heat Exchangers remain essential for efficient and reliable heat transfer in high-solid or high-viscosity process industries.

About QY Research

QY Research has established close partnerships with over 71,000 global leading players. With more than 20,000 industry experts worldwide, we maintain a strong global network to efficiently gather insights and raw data.

Our 36-step verification system ensures the reliability and quality of our data. With over 2 million reports, we have become the world's largest market report vendor. Our global database spans more than 2,000 sources and covers data from most countries, including import and export details.

We have partners in over 160 countries, providing comprehensive coverage of both sales and research networks. A 90% client return rate and long-term cooperation with key partners demonstrate the high level of service and quality QY Research delivers.

More than 30 IPOs and over 5,000 global media outlets and major corporations have used our data, solidifying QY Research as a global leader in data supply. We are committed to delivering services that exceed both client and societal expectations.

For Inquiries:

USA: +1-626-295-2442

Canada: +1-778-907-6631

China: +86-150-1303-8387

Japan: +81-90-3800-9273

South Korea: +82-2883-1278

India: +91-866-9986-909

Indonesia: +62-818-510-991

Germany: +49-15788468916

Switzerland: +41-765899438

Portugal: +351-910983247

Email: global@qyresearch.com

www.qyresearch.com

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