United States Extruded Polystyrene (XPS) Market 2025: Industry Developments, Future Growth, Share & Industry Insights | DuPont, Knauf Industries, Arkema, Kaneka Corporation, JSP Corporation, BASF SE, Synthos S.A

Global Extruded Polystyrene (XPS) Market reached USD 5.0 billion in 2022 and is expected to reach USD 7.1 billion by 2031, growing with a CAGR of 4.2% during the forecast period 2024-2031.

DataM Intelligence has published a new research report on "Extruded Polystyrene Market Size 2025". The report explores comprehensive and insightful Information about various key factors like Regional Growth, Segmentation, CAGR, Business Revenue Status of Top Key Players and Drivers. The purpose of this report is to provide a telescopic view of the current market size by value and volume, opportunities, and development status.

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Key Players: DuPont, Knauf Industries, Arkema, Kaneka Corporation, JSP Corporation, BASF SE, Synthos S.A, Saint-Gaboain Isover SA, Penoplex SPB LLC and Ravago Group.

Key Industry Developments:

✅ 01 Jan 2025 - EPA / AIM Act regulatory requirements take effect (U.S.)

EPA labeling & HFC reporting/allowance requirements tied to the AIM Act began/are enforced for 2025; manufacturers/importers must comply with GWP and reporting rules that directly affect XPS blowing-agent choices and the manufacture/import of XPS in the U.S. (AIM Act / EPA guidance).

✅ Jan 09, 2025 - BASF announces sale of its Styrodur® XPS business to BACHL

BASF signed an agreement to sell the Styrodur® extruded-polystyrene business to Karl Bachl Kunststoffverarbeitung (BACHL); closing was expected mid-2025.

✅ Mar 02, 2025 - (Corporate filing/news) XPS group / UK listed XPS player completes acquisition (example of sector consolidation)

A UK XPS group reported a completed acquisition on 2 Mar 2025 (announced previously in Feb 2025), marking continued consolidation among regional insulation suppliers.

✅ Apr 01, 2025 - Kingspan announces / publishes acquisition to expand XPS capability

Kingspan published notice of an acquisition (Hao Wei XPS) / expansion of XPS capability on 31 Mar / 1 Apr 2025 to broaden its XPS manufacturing/market footprint.

✅ Jun 30 / Jul 01, 2025 - BASF → BACHL transaction completed (effective 30 Jun 2025; press release dated 1 Jul 2025)

Following regulatory approval, the transfer of the Styrodur® XPS business to BACHL was completed effective 30 Jun 2025 (joint press release dated 1 Jul 2025 confirms closing).

✅ 2025 (ongoing) - Suppliers complete or finalize low-GWP blowing-agent conversions and plant updates ahead of/after regulatory change

Major XPS manufacturers (DuPont / Owens Corning / others) completed transitions or plant conversions to low-GWP blowing agents either in 2024 or in the run-up to the 2025 AIM Act deadlines, and public regulatory/compliance notices were issued in early 2025. These changes are the main technical response across the industry to the 1-Jan-2025 rules.

✅ Jan 2025 - DuPont issues regulatory/compliance alert for StyrofoamTM XPS (U.S.)

DuPont published a January 2025 regulatory notice explaining compliance with the AIM Act rules for StyrofoamTM brand XPS (noting the prohibition on manufacturing/importing XPS with 100-year GWP >150 as of 1 Jan 2025).

✅ 2025 (company pages / product info updates) - Japan / Korea players emphasize low-GWP, non-HFC systems and sustainability improvements

Japanese XPS product pages (e.g., Kaneka's KANELITEFOAMTM) and Korean manufacturer communications in 2025 highlight product reformulation efforts (non-fluorocarbon/non-halogen foaming systems), improved sustainability and JIS/compliance information - an industry pattern of product-level announcements rather than large headline M&A in those markets.

✅ Jul 17, 2025 - Technonicol (Russia) - announced XPS capacity investments (example of 2025 capacity moves)

Technonicol announced investment plans in 2025 to expand XPS production capacity (investment and new plant plans reported mid-2025).

Growth Forecast Projected:
The Global Extruded Polystyrene Market is anticipated to rise at a considerable rate during the forecast period, between 2025 and 2032. In 2024, the market is growing at a steady rate, and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

Research Process:

Both primary and secondary data sources have been used in the global Extruded Polystyrene Market research report. During the research process, a wide range of industry-affecting factors are examined, including governmental regulations, market conditions, competitive levels, historical data, market situation, technological advancements, upcoming developments, in related businesses, as well as market volatility, prospects, potential barriers, and challenges.

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Key Segments:

By Application (Foundation, Roof, Wall, Floor & Ceiling)

By End-User (Residential, Commercial)

By Region (North America, Europe, South America, Asia Pacific, Middle East, and Africa)

Regional Analysis for Market:

⇥ North America (U.S., Canada, Mexico)

⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)

⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)

⇥ South America (Colombia, Brazil, Argentina, Rest of South America)

⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

Benefits of the Report:

Chapter 1: Sets the stage by outlining the report's coverage, summarizing key market segments by region, product type, and application. Presents a snapshot of market sizes, growth potential across segments, and anticipated industry evolution both short and long term.

Chapter 2: Highlights pivotal market insights and uncovers the most significant emerging trends driving change within the industry.

Chapter 3: Offers an in-depth look at the competitive landscape among Extruded Polystyrene producers, including revenue shares, strategic moves, and recent mergers and acquisitions.

Chapter 4: Presents comprehensive profiles of the market's key players, delving into details such as revenue, profit margins, product portfolios, and company milestones.

Chapters 5 & 6: Analyze Extruded Polystyrene revenue at both regional and country levels, providing quantitative breakdowns of market sizes, growth opportunities, and development prospects worldwide.

Chapter 7: Focuses on different market segments by type, examining their individual sizes and potential, guiding readers toward high-impact, untapped market areas.

Chapter 8: Explores segmentation by application, evaluating industry growth potential in various downstream markets and pinpointing promising sectors for expansion.

Chapter 9: Provides a thorough review of the industry's supply chain mapping out both upstream and downstream activities.

Chapter 10: Concludes with a summary of the report's key findings and highlights the most critical takeaways for industry stakeholders.

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FAQ's

Q1: What is the current size of the Extruded Polystyrene Market?

A: The Extruded Polystyrene Market stood at USD 5.0 billion in 2022 and is set to experience remarkable growth, reaching USD 7.1 billion by 2031

Q2: How fast is the Extruded Polystyrene Market growing?

A: The Market is on an impressive growth trajectory, expected to expand at a CAGR of 4.2% from 2024-2031

Q3: Which regions are dominating the Extruded Polystyrene Market and which are fastest-growing?

A: Asia-Pacific region has emerged as a dominant player in the global extruded polystyrene market.

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