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Global and U.S. Twin Isolation Plug Valves Market Report, Published by QY Research.

10-30-2025 09:19 PM CET | Advertising, Media Consulting, Marketing Research

Press release from: QY Research

Global and U.S. Twin Isolation Plug Valves Market Report,

Twin Isolation Plug Valves are heavy-duty industrial valves designed to provide double block and bleed (DBB) functionality within a single, compact body. These valves employ two independent plugs or seating surfaces that isolate upstream and downstream flow paths, allowing the cavity between them to be safely vented or drained for maintenance and pressure verification. Manufactured from carbon steel, stainless steel, or alloy materials, they ensure zero leakage and enhanced operational safety in oil & gas pipelines, petrochemical plants, and refinery systems. Twin isolation plug valves minimize installation footprint compared to traditional dual-valve configurations and are engineered for tight sealing, low torque operation, and long service life under high-pressure, high-temperature conditions.

https://www.qyresearch.com/reports/5290299/twin-isolation-plug-valves

Core Market Data

Global market size: USD 1.1 billion
CAGR (2024-2030): 5.1%
Average price: USD 1800 per unit
Annual production: 627 kilounits
Gross margin: 32%
Production capacity: 680 kilounits

List of Main Players

Cameron (U.S.)
Emerson Electric (U.S.)
Flowserve (U.S.)
IMI Critical (U.K.)
Val-Matic Valve (U.S.)
DAFRAM S.p.A. (Italy)
L&T Valves (India)
Western Valve (U.S.)
Bonney Forge (U.S.)
AZ Valves (Germany)
Franklin Valve (U.S.)
Galli & Cassina (Italy)
Crane ChemPharma (U.S.)
FluoroSeal (Canada)
J-Flow Controls (U.S.)
ARFLU (Spain)
Maverick Valves (Netherlands)
Vatac (China)
NSW Valve (China)
Weldon Valves (China)
DVS Valve (China)
OmniSeal (U.S.)
AFC Valve (China)
PANS Valve (China)
XOMOX (Germany)

1. By Valve Configuration

Double Block and Bleed (DBB) Plug Valve
Double Isolation and Bleed (DIB) Plug Valve
Lubricated Plug Valve
Non-Lubricated Plug Valve

2. By End Connection

Flanged End
Threaded End
Hub Connection Type

3. By Pressure Class

Class 150-600
Class 900-1500
Class 2500 and Above

4. By Application

Pipeline Isolation and Maintenance
Process Control Systems
Gas and Oil Transfer Lines
Metering and Sampling Systems
Refinery and Petrochemical Units

5. By End-Use Industry

Oil & Gas
Chemical and Petrochemical
Power Generation
Marine and Offshore
Industrial Processing

Case Study for Bidding

Time: April 2024
Supplier: Emerson Electric (U.S.)
Buyer: ExxonMobil (U.S.)
Product: Class 1500 carbon steel twin isolation plug valves with double block and bleed configuration
Quantity: 8,200 units
Contract Value: USD 19.8 million
Delivery Timeline: March 2025

Case Study for End Using

End User: Saudi Aramco (Saudi Arabia)

Application: Installed in crude oil processing pipelines for maintenance isolation and cavity venting.

Installation Location

Mounted on high-pressure crude and condensate transfer lines.
Installed at pipeline junctions for flow isolation and bleed testing.
Integrated into plant manifolds for safe inline equipment maintenance.

Purpose

Enables secure isolation and venting during repair or inspection.
Reduces valve count and associated piping costs compared to twin-valve assemblies.
Ensures zero-leakage sealing for hazardous fluid containment.

Effect

Reduced maintenance time by 28%.
Lowered valve station footprint by 35%.
Improved operator safety and process reliability in confined pipeline areas.

Alternative Devices

Gate and ball valves can isolate flow but lack dual sealing and in-body bleed capability.
Thus, Twin Isolation Plug Valves remain critical for compact, reliable, and safe fluid isolation in high-pressure process industries.

About QY Research

QY Research has established close partnerships with over 71,000 global leading players. With more than 20,000 industry experts worldwide, we maintain a strong global network to efficiently gather insights and raw data.

Our 36-step verification system ensures the reliability and quality of our data. With over 2 million reports, we have become the world's largest market report vendor. Our global database spans more than 2,000 sources and covers data from most countries, including import and export details.

We have partners in over 160 countries, providing comprehensive coverage of both sales and research networks. A 90% client return rate and long-term cooperation with key partners demonstrate the high level of service and quality QY Research delivers.

More than 30 IPOs and over 5,000 global media outlets and major corporations have used our data, solidifying QY Research as a global leader in data supply. We are committed to delivering services that exceed both client and societal expectations.

For Inquiries:

USA: +1-626-295-2442

Canada: +1-778-907-6631

China: +86-150-1303-8387

Japan: +81-90-3800-9273

South Korea: +82-2883-1278

India: +91-866-9986-909

Indonesia: +62-818-510-991

Germany: +49-15788468916

Switzerland: +41-765899438

Portugal: +351-910983247

Email: global@qyresearch.com

www.qyresearch.com

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