Clear Aligners Market Set to Surge to $46.8 Billion by 2035 | 3M Company, Angelalign Technology Inc.

According to the report, the clear aligners market is anticipated to grow from USD 5.2 Billion in 2025 to USD 46.8 Billion in 2035 at a CAGR of 24.5% during the forecast. The clear aligners market is experiencing significant change fueled by increasing consumer demand for aesthetic, non-surgical orthodontic treatment, as well as an uptick in use among adult populations. The direct-to-consumer model with tele-dentistry platforms and 3D printing technology has changed how patients engage in treatment and customization. Companies are now investing in AI-enabled treatment planning that reduces chair time and enhance patient outcomes.

New markets like India and Southeast Asia are launching pilot mobile orthodontic clinics for clear aligners in order to provide access for rural areas with limited or no orthodontic capabilities. In Europe, academic institutions in Germany and Japan are developing machine learning models to enhance predictive analytics for treatment compliance from facial analytics and consumer feedback.

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Key players in the global clear aligners market include:

prominent companies such as 3M Company, Align Technology, Inc., Angelalign Technology Inc., Byte (a Dentsply Sirona brand), Candid Care Co., ClearPath Orthodontics, Dentsply Sirona, Dr. Smile, Embrace Orthodontics, Envista Holdings Corporation, EZ Smile, Henry Schein, Inc., NewSmile, Ormco Corporation (Envista), Orthosnap, SmileDirectClub, Inc., SmileLove, Straumann Group, SureSmile (Dentsply Sirona), Zenyum, and other key players, along with several other key players contributing to market growth through innovation, strategic partnerships, and global expansion.

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Impact of Global Tariff Policies on the Global Clear Aligners Market Growth and Strategy

Tariff policies could mechanism far-reaching effects for companies in the Clear Aligners market due to the internationalization of aligner production, particularly scanning, design and 3D printing, all which frequently take place in different countries. For example, higher tariffs on dental supplies or medical plastics or imported 3D print parts from primary manufacturing locations such as China or the United States can amplify product costs and generate varied lead times.

In the case of direct-to-consumer (DTC) brands, tariff costs can be even more complex, as margins are commonly smaller, and logistics networks are typically characterized on a global scale. In response, many companies are more carefully considering where production will occur. In fact, several companies are now choosing to localize production facilities or work with regional labs to avoid trade routes with tariffs on them. In addition, tariff uncertainty is leading players to build more robust supply chains by making investments in vertical integration or multi-site manufacturing capabilities, to protect for long-term growth and to ensure proper product delivery times.

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Key Trend: Expansion of AI‐Powered Treatment Planning and Digital Workflow Automation Elevates Precision and Patient Access

The clear aligners sector is well underway to being entirely digital - an all-machine, AI-enabled workflow that improves both clinical fidelity and patient convenience. AI is used to offer customized treatment plans, to more accurately predict tooth movement than any human can and let's not forget, AI can automate the physical manufacturing of aligners. AI doesn't stand alone as intraoral scanning, 3D printing and remote monitoring apps are now all part of the orthodontic process, all while requiring less in-person visits.

Collectively, all of this is expected to improve treatment outcomes and reduce orthodontic treatment cycles, but also increase access to orthodontic care in particular markets where orthodontists are scarce. Thus, clear aligners are becoming more appealing to more families in a wider range of geographies and income levels.

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Recent Development and Strategic Overview:

In April 2025, Straumann Group has launched new digital solutions for ClearCorrect, including the ClearCorrect Sync mobile app and improved ClearPilot treatment-planning software. The ClearCorrect Sync mobile app has additional case management flexibility and new navigation options that connect orthodontists to case management while they are out of the office. ClearPilotTM has added better visualization and improved 3D controls, enhancing both diagnostic accuracy and treatment planning capabilities.

In August 2025, Dentsply Sirona announced major improvements to its SureSmile Clear Aligners platform by enhancing digital integration and clinician education. The improvements include a brand-new version of SureSmileU training platform which supports intuitive, on-demand learning accessible to all devices. SureSmileU includes interactive content, instructional videos and guided workflows - giving clinicians the confidence to make individualized treatment plans.

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