Spray Dried Powder Market to Witness Steady Expansion, Projected to Grow at a CAGR of 5.2% from 2025 to 2033 | Key Players Include Nestlé S.A., GEA Group AG, Kerry Group plc, Glanbia plc, and FrieslandCampina N.V.

According to a new study by DataHorizzon Research, the Spray Dried Powder Market is projected to grow at a CAGR of 5.2% from 2025 to 2033, driven by the rising demand for powdered food ingredients, pharmaceuticals, and nutraceuticals. Spray drying technology has become one of the most preferred drying methods globally due to its ability to convert liquid formulations into stable, easily transportable, and shelf-stable powders without compromising product quality. The market is expanding rapidly across the food, beverage, chemical, and pharmaceutical industries, supported by increasing consumer demand for convenience foods, extended shelf life, and controlled-release formulations.

The surge in the functional food and instant beverage markets, coupled with the growing adoption of clean-label and natural ingredients, is fueling the need for advanced spray-drying techniques. Furthermore, the rise in global dairy product consumption, pharmaceutical production, and cosmetic formulations has led to greater utilization of spray-dried powders due to their stability, solubility, and uniform particle characteristics.

Market Size & Insights

The spray dried powder market was valued at USD 18.2 billion in 2024 and is projected to reach USD 28.7 billion by 2033, growing at a CAGR of 5.2% from 2025 to 2033, reflecting strong growth across multiple end-use industries. Spray drying is a critical process for producing high-quality powders with enhanced rehydration properties and consistent composition, making it indispensable for food and beverage, pharmaceutical, and chemical applications.

In the food and beverage sector, spray-dried powders are widely used for dairy products, coffee, fruit powders, and flavoring agents. The growing preference for instant and fortified food products among consumers is a major contributor to market growth. In pharmaceuticals, spray drying ensures controlled particle size and improved solubility, which are crucial for drug delivery and formulation stability.

Moreover, technological advancements such as microencapsulation, energy-efficient spray dryers, and closed-loop drying systems are transforming production efficiency and product performance. Companies are investing heavily in R&D to enhance powder characteristics, reduce energy consumption, and comply with environmental regulations. With increasing adoption in cosmetics, nutraceuticals, and biotechnology, the market is poised for consistent expansion throughout the forecast period.

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Important Points

• Rising demand for instant foods, dairy products, and nutritional supplements.
• Increasing adoption of spray drying in pharmaceutical and cosmetic formulations.
• Advancements in energy-efficient and automated spray drying technologies.
• Growing trend of clean-label and natural ingredient-based food powders.
• Expansion of nutraceutical and functional beverage sectors driving market growth.
• Rising use of encapsulation techniques for flavor and nutrient protection.

Key Factors Driving the Future Growth of the Spray Dried Powder Market

• Food Industry Expansion: Strong growth in instant food, coffee, and dairy product consumption worldwide.
• Pharmaceutical Innovation: Increased use of spray drying for drug stabilization and bioavailability improvement.
• Technological Advancements: Development of next-generation spray dryers offering precision control and energy savings.
• Nutraceutical Boom: Rising consumer focus on health supplements and fortified food powders.
• Globalization of Food Supply Chains: Enhanced product stability and shelf life supporting export activities.
• Sustainable Manufacturing: Shift toward eco-friendly, low-emission spray drying equipment.

Top 10 Market Companies

• Nestlé S.A.
• GEA Group AG
• Kerry Group plc
• Glanbia plc
• FrieslandCampina N.V.
• DSM-Firmenich AG
• Spray Dry Technologies Inc.
• Buhler AG
• Tata Chemicals Limited
• Lactalis Ingredients

Market Segments

By Product Type
o Dairy-Based Powders
o Fruit & Vegetable Powders
o Coffee & Tea Powders
o Flavoring & Seasoning Powders
o Others

By Application
o Food & Beverages
o Pharmaceuticals
o Nutraceuticals
o Cosmetics & Personal Care
o Others

By Distribution Channel
o Direct Sales (B2B)
o Distributors & Wholesalers
o Online Retail
o Others

By Region:
o North America (United States, Canada, Mexico)
o Europe (Germany, France, United Kingdom, Italy, Spain, Rest of Europe)
o Asia Pacific (China, India, Japan, South Korea, Australia, Rest of Asia Pacific)
o Latin America (Brazil, Argentina, Chile, Rest of Latin America)
o Middle East & Africa (Saudi Arabia, UAE, South Africa, Rest of MEA)

Recent Developments

• Nestlé S.A. expanded its spray drying capacity in Asia to meet the growing demand for dairy and nutritional powders.
• GEA Group AG introduced a new high-efficiency spray dryer with reduced carbon emissions and improved powder quality.
• Kerry Group plc developed encapsulated flavor powders using advanced spray drying to enhance flavor stability.
• Glanbia plc invested in new spray drying facilities for protein and performance nutrition powders.
• FrieslandCampina N.V. launched sustainable spray drying operations utilizing renewable energy.
• DSM-Firmenich AG partnered with biotech companies to optimize microencapsulation for functional food powders.

Regional Insights

Asia-Pacific dominates the Spray Dried Powder Market, accounting for more than 40% of global revenue in 2024, supported by strong food and beverage manufacturing sectors in China, India, Japan, and South Korea. The region's expanding middle-class population and demand for convenience foods are driving large-scale production. Europe follows with its well-established dairy and pharmaceutical industries emphasizing product quality and sustainability. North America is a key market for nutraceutical and functional beverage applications. Meanwhile, Latin America and the Middle East & Africa are emerging markets, with growing investments in food processing and agricultural exports.

Market Outlook

The spray dried powder market outlook remains highly promising, backed by technological innovation, industrial automation, and increasing consumer preference for ready-to-use powdered products. The market will continue to evolve with advancements in process optimization, microencapsulation, and low-temperature drying techniques that preserve bioactive compounds and enhance product quality.

As sustainability becomes a global priority, manufacturers are transitioning toward renewable energy-powered drying systems and waste heat recovery to minimize environmental impact. The rising demand for vegan, plant-based, and fortified powders will further expand product portfolios and open new growth opportunities.

In the pharmaceutical sector, spray drying will play a critical role in developing controlled-release formulations and solubility-enhanced drugs, while in the food sector, it will remain indispensable for instant beverages, nutritional supplements, and functional ingredients. Emerging economies are likely to witness a surge in spray drying installations due to industrial modernization and government support for food processing innovation.

By 2033, the spray dried powder industry is expected to become a cornerstone of the global manufacturing ecosystem, offering a balance of quality, efficiency, and sustainability across food, pharma, and chemical sectors.

Contact:
Ajay N
Ph: +1-970-633-3460

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DataHorizzon is a market research and advisory company that assists organizations across the globe in formulating growth strategies for changing business dynamics. Its offerings include consulting services across enterprises and business insights to make actionable decisions. DHR's comprehensive research methodology for predicting long-term and sustainable trends in the market facilitates complex decisions for organizations.

This release was published on openPR.