Airless Tires Market to Reach US 18.22 Billion by 2030, Fueled by EV Demand and Industrial Uptake - Mordor Intelligence

Introduction

The airless tires market is projected to grow from an estimated USD 14.74 billion in 2025 to USD 18.22 billion by 2030, according to the latest insights from Mordor Intelligence. This growth path reflects a compound annual growth rate (CAGR) of around 4.33 % over the forecast period.

In this period, several shifts are contributing to the rising interest in non-pneumatic tire technology. Taller demands from electric vehicle (EV) manufacturers for puncture-free mobility, retrieval of downtime in mining and heavy equipment operations, and regulatory focus on waste and recyclability are combining to accelerate adoption.

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Key Trends in the Airless Tires Market

EV OEMs Seeking Puncture-Proof Solutions: Automakers developing electric vehicles are increasingly exploring airless tire designs as a way to eliminate roadside flat-tire risk, simplify maintenance, and optimize cabin space by doing away with spare tires. Tests such as Michelin's Uptis line in collaboration with Tesla highlight how a single OEM decision can influence wider market acceptance.

Mining and Heavy Equipment Driving Demand: In mining operations and off-road sectors, tire downtime translates into significant financial losses. Operators are turning to airless tires in haul trucks, loaders, and dumpers to reduce maintenance, delays, and operational risk. Some legacy tire manufacturers are bundling diagnostics and predictive maintenance services with airless units to strengthen value propositions.

Defense and Run-Flat Use Cases: Military and defense applications have demanding requirements for mobility under duress. Airless tires that can sustain performance after puncture or under blast conditions are gaining interest. Designs like Michelin's X Tweel have passed ballistic testing in trials, supporting further credibility.

Material Transition & Regulatory Pressure: Traditional rubber materials still dominate, but composite elastomers are gaining ground, driven by cost competitiveness and recyclability demands. Tighter waste regulations in regions like the European Union are prompting OEMs and tire makers to favor materials that support circular economy goals.

Manufacturing Technology Innovation: 3-D printed lattice structures currently lead in share, thanks to rapid prototyping and design flexibility. Meanwhile, layered honeycomb structures are forecast to grow more rapidly, offering better mimicry of pneumatic behavior and suitability for scale manufacturing.

Cost & Certification Barriers: Despite the interest, adoption of airless tires is moderated by higher unit costs (often 40-60 % more than comparable radial tires) and challenges in meeting high-speed load certifications. For many passenger vehicle use cases, regulatory norms for endurance and heat dissipation at highway speeds impose constraints on widespread penetration.

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Market Segmentation

By Vehicle Type
-Passenger Vehicles
-Commercial Vehicles
-Off-Road Vehicles
-Two-Wheeler
-Power Sports (ATV/UTV, Snowmobile)

By Material
-Rubber
-Plastic
-Composite Elastomers

By Manufacturing Technology
-3-D Printed Lattice
-Molded Spoke Web
-Layered Honeycomb
-By Sales Channel
-OEM
-Aftermarket

By Geography
-North America
-South America
-Europe
-Asia-Pacific
-Middle East & Africa

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Key Players in the Airless Tires Market

Michelin Group

Bridgestone Corporation

Continental AG

Goodyear Tire & Rubber Co.

Hankook Tire & Technology Group

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Conclusion

The airless tires market is establishing itself as a distinct frontier in the tire industry, with expected expansion from USD 14.74 billion (2025) to USD 18.22 billion (2030) at a CAGR near 4.33 % . Fueling this growth are sector-specific demands EV makers seeking puncture immunity, mining and industrial operators minimizing downtime, and defense use cases pushing robustness under extreme conditions.

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