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Electrical Steel Market Set for Robust Growth Driving Efficiency and Expansion for Global Manufacturers

09-29-2025 12:58 PM CET | Chemicals & Materials

Press release from: Future Market Insights

Electrical Steel Market

Electrical Steel Market

The global electrical steel market, valued at USD 47.8 billion in 2025, is projected to reach USD 88.9 billion by 2035, reflecting a robust CAGR of 6.3% over the forecast period. This surge is driven by expanding demand for energy-efficient transformers, the rapid growth of electric vehicles (EVs), and significant investments in renewable energy infrastructure. Manufacturers seeking to optimize efficiency, reduce energy losses, and capitalize on emerging technology trends will find a range of growth opportunities in this evolving market.

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Transforming Energy Efficiency Across Industries

Electrical steel serves a critical role in reducing energy losses in transformers, generators, and motors. Grain-oriented electrical steel (GOES) used in transformer cores has been shown to reduce global electricity transmission losses by approximately 15% by 2030. Utilities and transmission operators are increasingly deploying high-efficiency GOES cores to comply with energy performance standards, driving consistent demand for advanced materials.

In the transportation sector, non-grain-oriented electrical steel (NGOES) is gaining traction in EV traction motors due to superior magnetic permeability and efficiency at variable frequencies. Tesla reported a 20% reduction in motor core losses through advanced NGOES applications, highlighting the material's transformative potential for high-performance electric vehicles. With global EV production projected to exceed 30 million units annually by the early 2030s, manufacturers and Tier-1 suppliers are strategically sourcing electrical steel to meet evolving performance and sustainability standards.

Expanding Applications in Renewable Energy

Beyond transportation, electrical steel is critical in wind turbine generators, solar inverter cores, and hydroelectric systems. BloombergNEF forecasts that global wind capacity additions will surpass 150 GW annually by 2030, necessitating high-performance core materials that enhance load factor reliability and grid integration. As renewable energy infrastructure scales, electrical steel manufacturers are positioned to deliver specialized products that optimize energy conversion and support global decarbonization goals.

Advancements in R&D and Production

Industry players are investing heavily in research and development to create high-silicon variants, domain-refined grades, and advanced lamination coatings that reduce eddy current and hysteresis losses. Production lines are being upgraded to produce thin-gauge GOES for ultra-high-efficiency transformers required in HVDC transmission systems. These innovations help manufacturers meet both regulatory standards and rising expectations for energy efficiency.

Transformer Segment Dominates Market Demand

Transformers represent the largest application segment of the electrical steel market, accounting for 43% of global demand in 2025. Rising requirements for grid reliability, renewable energy integration, and rural electrification are driving transformer production across Asia-Pacific, the Middle East, and Latin America. Both GOES and NGOES are engineered to reduce hysteresis losses and enhance permeability, reinforcing their central role in modern power transmission.

Household Appliances: A Growing End-Use Segment

The household appliances sector is projected to account for 18% of the market in 2025, with a CAGR of 5.8% through 2035. Electrical steel enables quieter, more energy-efficient motors in washing machines, refrigerators, air conditioners, and induction cooktops. As emerging economies adopt energy-labeled appliances, manufacturers increasingly rely on optimized electrical steel grades to meet global energy-efficiency programs such as ENERGY STAR and India's BEE standards.

Strategic Country-Specific Growth

Regional growth varies across key markets. China leads with a 7.4% CAGR, fueled by EV adoption and grid modernization initiatives. South Korea's market grows at 6.7%, driven by automotive and electronics sectors, while the U.S. sees 6.3% growth supported by renewable energy investments and transformer demand. Europe's top economies, including Germany (6.1%) and France (5.5%), focus on energy efficiency, EV production, and smart grid deployment. Manufacturers targeting these regions can strategically align production and R&D investments to capitalize on local and export demand.

Competitive Landscape and Investment Insights

The electrical steel market remains highly consolidated, with Nippon Steel, POSCO, ThyssenKrupp, ArcelorMittal, and Voestalpine dominating production capacities. These companies are investing in advanced GOES and NGOES grades to serve high-voltage transformers, EV motors, and renewable energy infrastructure. Regional players, including Baosteel, Tata Steel, and Cleveland-Cliffs, are expanding capacity to meet rising domestic and global demand. Collaborations and strategic acquisitions further strengthen their competitive position, signaling a market poised for technological innovation and sustainable growth.

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Navigating Risks and Sustainability Challenges

While growth opportunities are significant, the industry faces operational, regulatory, and price volatility risks. Raw material costs, particularly iron ore and coking coal, affect profit margins, while production complexity demands technical expertise. Trade tariffs and environmental regulations impose additional pressures, emphasizing the need for sustainable practices and ESG compliance. Companies investing in greener technology, responsible sourcing, and energy-efficient production methods not only mitigate risk but also appeal to forward-looking manufacturers and investors.

Positioning for the Future

The electrical steel market offers manufacturers a unique pathway to enhance operational efficiency, embrace energy-efficient innovations, and support the global transition toward electrification and decarbonization. With demand expanding across EVs, transformers, renewable energy, and household appliances, strategic investment in high-performance electrical steel positions manufacturers to capture growth, improve system longevity, and stay ahead of evolving regulatory and sustainability requirements.

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About Future Market Insights (FMI)

Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analystsworldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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