United States Thermoplastic Composites Market 2025 | Growth Drivers & Global Investment Opportunities

Market Size and Growth

Thermoplastic composites Market growing at a CAGR of 6.75% during the forecast period (2024-2031).

Key Development:

✅ In February 2025, Avient launched its HammerheadTM FR Flame Retardant Composite Panels, an industry-first thermoplastic composite sandwich structure with built-in flame retardance. These panels simplify construction by replacing gypsum/drywall in walls, ceilings, and floors, offering lighter, integrated solutions.

✅ In 2025, Syensqo expanded its thermoplastic composites capacity with a new production line at its Anaheim, California facility, responding to rising aerospace demand for high-performance TPC materials.

✅ In April 2025, at JEC World 2025, several new thermoplastic/composite materials were highlighted, including innovations in FR machining, digitized processes, and liquid polymer-based thermoplastics.

Japan: Recent Industry Developments

✅ In 2025, Japan's thermoplastic composites market saw increasing investments in advanced manufacturing technologies especially in processes like 3D printing and advanced injection moulding boosting production efficiency.

✅ Also in 2025, Japanese firms in aerospace and automotive pushed thermoplastic composite adoption for lighter components, improved impact resistance, recyclability, and to meet sustainability goals.

✅ In 2025, research in Japan demonstrated novel recycling methods for carbon-fiber composites via an electrical pulse technique, improving energy efficiency of recovery processes.

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Thermoplastic composites are materials made by reinforcing thermoplastic polymers with fibers such as carbon, glass, or aramid. They combine lightweight properties with high strength, impact resistance, and recyclability. Widely used in automotive, aerospace, electronics, and construction industries, thermoplastic composites offer faster manufacturing, design flexibility, and sustainable solutions compared to traditional thermoset composites.

Key Players:

-> BASF SE, AZL Aachen GmbH, Celanese Corporation, SABIC, DSM, Toray Advanced Composites, Solvay, Lanxess, DuPont, Mitsubishi Chemical Group, and others.

Growth Forecast Projected:

The Global Thermoplastic Composites Market is anticipated to rise at a considerable rate during the forecast period, between 2024 and 2031. In 2023, the market is growing at a steady rate, and with the rising adoption of strategies by key players, the market is expected to rise over the projected horizon.

Research Process:

Both primary and secondary data sources have been used in the global Thermoplastic Composites Market research report. During the research process, a wide range of industry-affecting factors are examined, including governmental regulations, market conditions, competitive levels, historical data, market situation, technological advancements, upcoming developments, in related businesses, as well as market volatility, prospects, potential barriers, and challenges.

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Key Segments:

By Fiber: Frozen, Unfrozen

By Resin: Supermarkets, Convenience Stores, Online Sales

By Product, By Application, By End-User

Regional Analysis for Thermoplastic Composites Market:

⇥ North America (U.S., Canada, Mexico)

⇥ Europe (U.K., Italy, Germany, Russia, France, Spain, The Netherlands and Rest of Europe)

⇥ Asia-Pacific (India, Japan, China, South Korea, Australia, Indonesia Rest of Asia Pacific)

⇥ South America (Colombia, Brazil, Argentina, Rest of South America)

⇥ Middle East & Africa (Saudi Arabia, U.A.E., South Africa, Rest of Middle East & Africa)

Benefits of the Report:

Chapter 1: Sets the stage by outlining the report's coverage, summarizing key market segments by region, product type, and application. Presents a snapshot of market sizes, growth potential across segments, and anticipated industry evolution both short and long term.

Chapter 2: Highlights pivotal market insights and uncovers the most significant emerging trends driving change within the industry.

Chapter 3: Offers an in-depth look at the competitive landscape among Thermoplastic Composites producers, including revenue shares, strategic moves, and recent mergers and acquisitions.

Chapter 4: Presents comprehensive profiles of the market's key players, delving into details such as revenue, profit margins, product portfolios, and company milestones.

Chapters 5 & 6: Analyze Thermoplastic Composites revenue at both regional and country levels, providing quantitative breakdowns of market sizes, growth opportunities, and development prospects worldwide.

Chapter 7: Focuses on different market segments by type, examining their individual sizes and potential, guiding readers toward high-impact, untapped market areas.

Chapter 8: Explores segmentation by application, evaluating industry growth potential in various downstream markets and pinpointing promising sectors for expansion.

Chapter 9: Provides a thorough review of the industry's supply chain mapping out both upstream and downstream activities.

Chapter 10: Concludes with a summary of the report's key findings and highlights the most critical takeaways for industry stakeholders.

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Q: What is the growth rate of the Thermoplastic Composites Market?

A: The market is projected to expand at a compound annual growth rate (CAGR) of 6.75% during the forecast period from 2024 to 2031.

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