Gas Separation Membranes Market is Forecasted to Rise at 7.4% CAGR Through 2034, FactMR Report

The global gas separation membrane market is poised for remarkable growth over the next decade. It is forecasted to expand at a compound annual growth rate (CAGR) of 7.4% from 2024 to 2034. The market is estimated to reach a worth of US$ 986.4 million in 2024 and is further projected to achieve a size of US$ 2.01 billion by the end of 2034.

This expansion reflects the growing importance of gas separation technologies across industries, particularly for carbon dioxide removal, hydrogen recovery, and other vital applications. Membranes have gained wide acceptance due to their operational simplicity, lower energy requirements, and effective performance in separating gases under demanding industrial conditions.

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Drivers of Market Expansion

Several key factors are contributing to the expansion of the gas separation membrane market. The rising production of natural gas and shale gas has increased the demand for effective gas purification methods, with membranes offering a reliable and cost-efficient solution. Additionally, the growing use of biogas as a renewable energy source has created opportunities for advanced membranes, which can efficiently separate methane from carbon dioxide and other gases, thereby improving the quality of biogas for commercial use.

Modernization efforts in gas processing plants, driven by both sustainability regulations and energy efficiency goals, are also fueling adoption. At the same time, technological advancements in membrane materials are leading to improved performance, longer life cycles, and reduced operational costs, making them increasingly attractive for widespread industrial application.

Material Segmentation: Polyimide & Polyaramide Leading the Pack

When examining the market by material type, polyimide and polyaramide membranes stand out as leaders. Valued at US$ 422.2 million in 2024, this segment is projected to reach US$ 864.1 million by 2034, growing at the same rate as the overall market. These materials are highly sought after for their excellent thermal stability and chemical resistance, enabling them to perform effectively under challenging industrial conditions.

Their ability to combine high permeability with strong selectivity makes them ideal for carbon dioxide removal, hydrogen recovery, and natural gas purification. As industries move toward more efficient and environmentally sustainable gas processing, polyimide and polyaramide membranes are expected to play an increasingly central role in driving innovation and adoption.

Application Focus: Oil & Gas Sector as an Industry Mainstay

The oil and gas sector continues to be the primary end-use industry for gas separation membranes. This segment is projected to grow from US$ 360 million in 2024 to US$ 737.2 million by 2034. Membrane technology offers oil and gas companies an effective method of separating impurities such as carbon dioxide, hydrogen sulfide, and water vapor from natural gas streams, ensuring higher product quality and reducing environmental impact.

Beyond performance, membranes are valued for their energy efficiency and lower maintenance needs compared to traditional separation methods. These qualities are particularly attractive as the industry places increasing emphasis on sustainability, cost optimization, and compliance with environmental regulations.

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Global Market Landscapes: Regional Highlights

On the regional front, East Asia commands a prominent share of the gas separation membrane market, accounting for approximately 25.8% in 2024. The region's dominance is driven by rapid industrialization, a rising focus on clean energy, and significant investments in natural gas infrastructure, particularly in China.

The United States represents another important market, with a value of US$ 183 million in 2024 and a projected increase to US$ 364.9 million by 2034, reflecting a CAGR of 7.1%. Japan is also emerging as a key contributor, with the market valued at US$ 66.4 million in 2024 and expected to double to US$ 138.8 million by 2034. Japan's growing emphasis on natural gas as part of its clean energy transition strategy is helping to fuel this growth.

Recent Developments & Competitive Landscape

Recent developments underscore the innovative pace of the industry. In September 2024, Evonik introduced the Sepuran Green G5X 11′′ biogas membrane, which is currently the highest-capacity product of its kind and demonstrates the company's commitment to advancing renewable energy applications. A year earlier, in September 2023, Membrane Technology and Research, Inc. inaugurated the world's largest membrane-based carbon capture plant in Gillette, Wyoming. This facility, powered by the company's Polaris polymeric membrane, captures over 150 tonnes of carbon dioxide each day, marking a milestone in the integration of membrane technology into large-scale carbon management solutions.

The competitive landscape of the gas separation membrane market is characterized by continuous product innovation, strategic collaborations, and geographic expansion. Leading players such as Honeywell International, Evonik Industries, Mahler AGS, GRASYS JSC, Atlas Copco AB, DIC Corporation, Parker Hannifin, Toray Industries, Air Products & Chemicals, Fujifilm Europe, GMT Membrantechnik, and UBE Industries are actively competing to enhance their market share. Companies are focusing on improving membrane efficiency, durability, and selectivity while simultaneously working to streamline manufacturing and optimize supply chains.

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Competitor Analysis Snapshot

Evonik Industries has established itself as a leader in biogas applications with the launch of the Sepuran Green G5X, reinforcing its reputation as an innovator in polymeric membrane technologies. Membrane Technology and Research, Inc. has demonstrated its capabilities on a global scale by developing the largest operational membrane-based carbon capture facility, showcasing its expertise in large-scale industrial applications. Other competitors are leveraging product development, regional expansion, and collaborative partnerships as key strategies to remain competitive in a market that demands high performance, cost-efficiency, and environmentally responsible solutions.

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