Press release
Non Condensing Fire Tube Food Processing Boiler Market to Reach CAGR 7,59% by 2031 Top 20 Company Globally
Non-condensing fire tube boilers are a staple in the food processing industry, providing reliable steam and hot water for cooking, sterilization, cleaning, and other critical operations. Unlike condensing boilers, these systems operate at higher flue gas temperatures, avoiding condensation in the heat exchanger and thus reducing corrosion risks. They are particularly valued in facilities where consistent steam generation and simple maintenance are more important than maximizing fuel efficiency.The global non-condensing fire tube boiler market for the food processing sector is expected to reach approximately USD 1,612 million in 2024, with a compound annual growth rate (CAGR) of 7,59% projected through 2031 reaching USD 2,711 million in 2031. The average selling price of a unit in 2024 is estimated at USD 50,000, with annual sales of roughly 32,000 units, reflecting steady replacement demand in mature markets and capacity expansion in emerging economies. Global growth is being driven by expanding processed food consumption, modernization of food manufacturing facilities, and replacement cycles in developed markets.
Latest Trends and Technological Developments
The industry is seeing incremental innovation rather than disruptive change, with emphasis on improving combustion efficiency, integrating advanced control systems, and enabling compatibility with alternative fuels. On June 2024, Cleaver-Brooks announced the launch of a next-generation fire tube boiler control system that integrates real-time monitoring and predictive maintenance analytics, reducing unplanned downtime for food processors. Additionally, several manufacturers have been working on low-NOx burner designs to meet tightening air-quality regulations without significantly increasing the cost or complexity of the systems. These developments are critical in retaining the competitiveness of non-condensing boilers in markets where environmental rules are evolving.
Asia remains the largest market for non-condensing fire tube boilers in the food processing sector, accounting for over 45% of global demand in 2024. China and India are the dominant players, with growth driven by the expansion of food processing industries catering to rising domestic consumption and export opportunities. Local manufacturing in these countries keeps costs competitive, and buyers in the region tend to prioritize robust, proven designs over high-efficiency alternatives, especially in rural or industrial zones with less consistent water and fuel quality.
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Non Condensing Fire Tube Food Processing Boiler by Type:
Horizontal Return Tube Boiler
Cohran Boiler
Cornish Boiler
Locomotive Boiler
Others
Non Condensing Fire Tube Food Processing Boiler by Application:
Steam Cooking
Sterilization and Pasteurization
Cleaning and Disinfection
Facility Heating
Others
Global Top 20 Key Companies in the Non Condensing Fire Tube Food Processing Boiler Market
Babcock & Wilcox
Babcock Wanson
BM GreenTech
Bosch Thermotechnology
Clayton Industries
Cochran Ltd.
CleaverBrooks
Forbes Marshall
Fulton Boiler Works
Hoval
Hurst Boiler & Welding Co.
Johnston Boiler Company
Miura America Co., Ltd.
Thermax Limited
Thermodyne Boilers
Viessmann Werke GmbH
Parker Boiler Company
Superior Boiler Works, Inc.
Zhengzhou Boiler Co., Ltd.
ZOZEN Boiler Co., Ltd.
Regional Insights
Southeast Asia is emerging as a strong growth hub for non-condensing fire tube boilers, led by countries such as Indonesia, Vietnam, and Thailand. Rising urbanization, the growing middle class, and an increasing appetite for packaged and processed foods have spurred investments in new food manufacturing plants. Many of these facilities opt for non-condensing fire tube boilers due to their ability to handle variable load demands and operate reliably under less-than-ideal maintenance conditions. Regional distributors play a key role in providing installation and after-sales service, making them important partners for global manufacturers seeking market penetration.
Non Condensing Fire Tube Food Processing Boiler by Region:
North America
Europe
China
Japan
India
South East Asia
The main challenge facing the non-condensing fire tube boiler market is the gradual shift in policy and industry preference toward energy-efficient and low-emission systems. In some regions, subsidies and incentives for condensing boilers make them more attractive despite their higher upfront cost. Additionally, volatility in steel prices impacts manufacturing costs, while the need for skilled technicians for maintenance can be a limiting factor in less-developed areas. Compliance with increasingly stringent safety standards also requires ongoing investment in design upgrades.
Manufacturers are focusing on two key strategies to stay competitive: expanding after-sales service networks and developing hybrid models that can later be retrofitted for higher efficiency or alternative fuel use. In Asia and Southeast Asia, partnerships with local engineering firms are helping global brands compete on service responsiveness and cost. Furthermore, bundling boilers with advanced monitoring systems is becoming a value-added differentiator, especially for large food processing plants aiming to minimize downtime and optimize operations.
Product Models
Non-condensing fire tube boilers are widely used in food processing facilities to provide steam for cooking, sterilization, cleaning, and other thermal applications. These boilers operate by passing hot gases through tubes surrounded by water, producing efficient and steady steam output. They are durable, relatively easy to maintain, and well-suited for high-volume food production environments.
Horizontal Return Tube Boiler known for its robust design and large water capacity. Notable products include:
Johnston Boiler Company HR Series: Heavy-duty fire tube boiler with large steam volume for continuous food processing operations.
Superior Boiler Works HRT Series: Known for high thermal efficiency and long operational life in industrial kitchens.
York-Shipley HRT Boilers: Traditional design with easy access for maintenance and cleaning.
Hurst Boiler HRT Series: High-capacity steam output for large-scale food manufacturing.
Victory Energy HRT Boilers: Designed for low emissions and high efficiency in steam cooking.
Cochran Boiler a compact vertical design ideal for smaller spaces. Examples include:
Cochran Borderer: Classic vertical boiler ideal for smaller food factories.
Cochran Thermax: Compact and efficient unit with quick steam-raising ability.
Thermodyne Compact Cochran Type: Energy-efficient design for food processing units.
Thermax Vertical Cochran Model: Optimized for rapid steam availability.
Ross Boilers Vertical Type: Space-saving solution for bakery and confectionery processing.
Cornish Boiler featuring a single large flue tube for steady steam generation. Notable products include:
Thermodyne Cornish Steam Boiler: Large flue tube design for steady steam generation.
Forbes Marshall Cornish Type: Suited for medium-scale food processing plants.
Ross Boilers Cornish Model: Known for robust construction and durability.
Thermax Cornish Steam Unit: Low-maintenance single-tube system.
Saz Boilers Cornish Type: High reliability for industrial kitchens.
Locomotive Boiler originally designed for railways but adapted for industrial and food processing needs due to its high steam-raising capacity. Examples include:
Thermodyne Locomotive Type: Adapted for food industry with high steam output.
Maxtherm Locomotive Boiler: Capable of rapid steam generation.
Saz Boilers Locomotive Type: Compact build with quick startup capability.
Reimers Locomotive Steam Generator: Small-capacity, electrically heated model for specialty food production.
IBR Locomotive Type Boiler by Ross: IBR-certified for compliance in food manufacturing environments.
The non-condensing fire tube boiler market in food processing remains resilient, underpinned by consistent demand for robust and cost-effective steam generation solutions. While efficiency trends and regulatory shifts will gradually influence the competitive balance between condensing and non-condensing technologies, the latter will maintain a significant share in markets where durability, fuel flexibility, and lower upfront costs are decisive factors.
Investor Analysis
From an investment perspective, the non-condensing fire tube boiler market offers moderate, stable growth with defensible demand fundamentals tied to global food production trends. Investors should target companies with strong after-sales networks, adaptability to regulatory shifts, and a presence in high-growth markets such as Southeast Asia. Expansion into service-based revenue streams and retrofittable designs can enhance margins and long-term competitiveness. By understanding the regional market dynamics and the balance between efficiency trends and cost-driven preferences, investors can make informed decisions that leverage both near-term replacement demand and long-term emerging-market growth.
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5 Reasons to Buy This Report
Gain a clear understanding of the global non-condensing fire tube food processing boiler market size, pricing, and unit sales data for 20242031.
Identify the strongest regional markets and their growth drivers, with a focus on Asia and Southeast Asia.
Access up-to-date information on the latest technological advancements and product launches.
Understand the competitive landscape and strategies of the top global and regional players.
Receive strategic guidance on investment opportunities and market entry approaches.
5 Key Questions Answered
What is the current global market size, average unit price, and annual sales volume for non-condensing fire tube food processing boilers?
Which regions will drive the highest growth, and what specific factors contribute to this demand?
What recent innovations are shaping the competitive landscape?
How are manufacturers addressing industry challenges such as regulatory pressure and steel price volatility?
Who are the leading players, and what strategies are they employing to maintain market share?
Chapter Outline
Chapter 1: Introduces the report scope of the report, executive summary of different market segments (by region, product type, application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the market and its likely evolution in the short to mid-term, and long term.
Chapter 2: key insights, key emerging trends, etc.
Chapter 3: Manufacturers competitive analysis, detailed analysis of the product manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 4: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 5 & 6: Sales, revenue of the product in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and market size of each country in the world.
Chapter 7: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 8: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 9: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 10: The main points and conclusions of the report.
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