Measuring Viscosity of Non-Newtonian Fluids In Mixing

Dive into the Lonnmeter viscosity measurement solution for pipeline networks and industrial high-viscosity mixer in stream. Optimize your processes with precision solution of inline viscosity measurement.

Inline Mixing Process of Viscous Fluids

Mixing is an essential link in numerous manufacturing processes. Under mixing and over mixing are two circumstances often occurred in agitation, also factors leading to non-full capacity production. Over mixing means waste in energy and time while under mixing leaves various components unevenly distributed. The agitation comes first in the reaction process when it comes to tweak or upgrade the entire mixing process.

Non-Newtonian Fluids in Pipe Networks

The definition of non newtonian fluid describes a fluid whose non-newtonian viscosity changes with shear rate or time, contrasting with newtonian fluids like water, which maintain constant viscosity. Examples include paints, gels, and food pastes, exhibiting non-newtonian fluid characteristics such as shear-thinning, shear-thickening, or time-dependent behavior.

The complexity of non-Newtonian fluids necessitates integration of inline viscometers [https://www.lonnmeter.com/viscometers/] with PLC/DCS system to monitor, control and adjust process lines. The shear rate of a non-Newtonian fluid varies greatly as it flows and undergoes shearing causes.

A shear stress of non-Newtonian may cause one or more following fluids behaviors when mechanical energy is introduced to such fluids:

Fluid flows with a reduced viscosity

Fluid flows with an increased viscosity

Fluid does not move because the exerted shear stress is not enough to cause flow

Image: https://www.lonnmeter.com/uploads/Non-Newtonian-Fluids-In-Mixing.jpg

Challenges in the Mixing Non-Newtonian Fluids and Process Control

Mixing non newtonian fluids is fraught with challenges due to their variable non newtonian viscosity. Shear rate fluctuations or temperature changes can lead to uneven mixing, causing issues like poor dispersion or product lumps.

Process control is hindered by the non-linear shear stress-shear rate relationship, making it hard to maintain optimal conditions. High-viscosity phases may strain equipment or increase energy use, while low-viscosity stages risk inadequate blending.

Scaling to industrial mixers exacerbates these problems, as viscosity newtonian and non-newtonian fluids behave differently at larger volumes. Inline viscosity measurement is vital to address these dynamics, as traditional methods lack the real-time feedback needed for effective control.

Benefits of Inline Viscosity Monitoring

Inline viscosity measurement of non newtonian fluids is a game-changer in mixing, offering continuous monitoring directly within the process stream while not disturbing operation of process lines. Real time continuous viscosity measurement allows operators adjust shear rates and temperature parameters instantly. Moreover, it also compensates for the non-linear behavior, ensuring consistent mixing in complex industrial manufacturing.

Consistent mixing eliminates negative effects brought by uneven agitation or poor dispersion. In further, consistent mixing improves processing efficiency while reducing possibilities of rework.

Fluctuations in non-newtonian viscosity can strain mixers or pumps. Inline monitoring detects anomalies early, preventing equipment overload or wear, thus extending the lifespan of machinery and reducing maintenance expenses.

Inline viscosity measuring also enables predictive analytics and forewarning potential risks like clogging or degradation based on historical data supporting.

Image: https://www.lonnmeter.com/uploads/in-line-process-viscometer-3-300x300.jpg [https://www.lonnmeter.com/in-line-process-viscometer-product/]Image: https://www.lonnmeter.com/uploads/tuning-fork-vibration-viscometer-300x300.png [https://www.lonnmeter.com/lonnmeter-industry-online-viscometer-product/]

Lonnmeter's Experience & Solution

Lonnmeter leads in viscosity newtonian and non-newtonian fluids monitoring over the last decades. Their solutions have been implemented in industries mixing high-viscosity slurries, emulsions, and polymer blends, tackling the complexities of non newtonian fluid characteristics.

Lonnmeter Inline Viscometer is designed for measuring viscosity of non-newtonian fluids in mixing, offering real-time non newtonian viscosity data up to 1,000,000cP and temperatures to 350 degrees C.

Inline integration is seamless with customizable materials (stainless steel 316L, Hastelloy C22), threaded or flanged connections, and data outputs via 4-20mA or RS485. The LONNND-S variant supports high-pressure mixing up to 4.0 MPa.

Advantagese of Lonnmeter's Inline Viscosity Solutions

* Enhanced Uniformity: Inline viscosity measurement of non newtonian fluids ensures consistent blending and product quality.
* Energy Savings: Real-time adjustments reduce power consumption, aligning with sustainability goals.
* Cost Reduction: Minimized waste and maintenance costs improve profitability.
* Process Adaptability: Handles diverse non newtonian fluid characteristics across mixing applications.
* Safety Boost: Early viscosity anomaly detection prevents equipment strain.

Measuring viscosity of non-newtonian fluids through inline methods is essential for effective mixing, addressing the unique non newtonian fluid characteristics that challenge traditional approaches. With Lonnmeter's proven expertise and innovative viscosity newtonian and non-newtonian fluids solutions, manufacturers can overcome process control issues and optimize production. Request a quote today to explore how Lonnmeter's inline viscosity measurement can transform your mixing operations!

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