Press release
Non-destructive testing in Aerospace & Defense Market to Nearly Double by 2034, Reaching USD 5.74 Billion
non-destructive testing (NDT) in aerospace and defense
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Driven by increasing aircraft production, defense modernization, and MRO (maintenance, repair, and overhaul) requirements, the demand for advanced NDT solutions is rising. The sector is increasingly adopting digital NDT tools, automation, and AI-enabled inspection systems to improve accuracy and reduce turnaround times.
Key Market Drivers
• Growth in Commercial and Military Aircraft Fleets: Fleet expansion drives frequent inspections, boosting NDT demand.
• Stringent Regulatory Standards: Compliance with FAA, EASA, and other aviation safety standards necessitates rigorous NDT protocols.
• MRO Sector Expansion: Increasing aircraft maintenance activities due to aging fleets propel market growth.
• Technological Advancements in NDT Tools: Innovations like digital radiography, phased array ultrasonics, and thermography enhance flaw detection capabilities.
• Defense Modernization Initiatives: Military aircraft upgrades and structural health monitoring requirements support sustained NDT use.
Key Restraints and Challenges
• High Cost of Advanced NDT Equipment: Initial investment in automated and digital inspection systems remains substantial.
• Skilled Workforce Shortage: Operating advanced NDT methods requires certified and experienced personnel.
• Data Security Risks in Digital NDT: Connected inspection tools raise cybersecurity concerns in sensitive defense operations.
• Downtime During Inspections: Extended testing time can impact aircraft availability and MRO schedules.
Opportunities and Trends
• Integration of AI and Machine Learning: AI algorithms are being used for defect classification and predictive maintenance.
• Portable NDT Devices: Handheld ultrasonic and eddy current tools allow on-site inspections with minimal downtime.
• Digital Twin & Real-Time Monitoring: Digital twins of aircraft structures are enabling continuous NDT.
• Automation in Aerospace NDT: Robotic arms and drones are being integrated for hard-to-reach area inspection.
• Non-Contact Inspection Methods: Infrared thermography and X-ray systems are gaining adoption for non-intrusive assessments.
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Market Segmentation
By Technique:
• Ultrasonic Testing (UT)
• Radiographic Testing (RT)
• Magnetic Particle Testing (MT)
• Liquid Penetrant Testing (PT)
• Eddy Current Testing (ET)
• Visual Inspection (VI)
• Acoustic Emission Testing (AE)
• Thermographic Testing
By Offering:
• Equipment
• Services
By Application:
• Aircraft Structures
• Engine Components
• Landing Gear Systems
• Composite Materials
• Spacecraft and Satellites
By End-User:
• Commercial Aviation
• Military Aviation
• Space Exploration
• MRO Service Providers
By Region:
• North America
• Europe
• Asia Pacific
• Latin America
• Middle East & Africa
Regional Insights
North America
North America dominates the NDT in aerospace & defense market due to the presence of major aircraft manufacturers (Boeing, Lockheed Martin), strong MRO base, and FAA mandates. The U.S. leads in adopting automation and digital inspection platforms.
Europe
Europe is a mature NDT market with countries like Germany, France, and the UK supporting aerospace R&D and safety compliance. EASA regulations and Airbus operations bolster the regional outlook.
Asia Pacific
Asia Pacific is witnessing rapid growth, particularly in China, India, and Japan, due to expanding aerospace manufacturing, defense investments, and airline fleet expansion.
Latin America
Latin America shows potential in countries like Brazil and Mexico, focusing on civil aviation growth and regional defense projects.
Middle East and Africa
MEA's growth is driven by UAE, Saudi Arabia, and South Africa, investing in aircraft fleet expansion, MRO hubs, and space initiatives.
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Competitive Landscape
The NDT aerospace & defense market is characterized by strong competition and rapid innovation. Players are investing in AI, cloud platforms, and robotic systems to improve efficiency and compliance.
Key Players
• MISTRAS Group, Inc.: Offers integrated NDT services and asset protection solutions for aerospace components.
• SGS SA: Global leader in testing and inspection, providing advanced NDT for aviation and space.
• Intertek Group plc: Delivers structural integrity testing and aircraft life-cycle inspection services.
• Bureau Veritas SA: Engaged in aerospace certification and advanced NDT evaluations.
• General Electric (GE): Provides ultrasonic and radiographic inspection systems via GE Measurement & Control.
• Olympus Corporation: Known for ultrasonic flaw detectors and portable visual inspection tools.
• Nikon Corporation: Offers X-ray and CT imaging systems for composite and internal structure inspection.
• YXLON International GmbH: Specializes in digital radiography and computed tomography for aerospace parts.
• Magnaflux: Supplies magnetic particle and liquid penetrant testing equipment.
• Zetec Inc.: Develops eddy current and phased array ultrasonic solutions for aerospace defect detection.
Recent Developments (2025)
1. Olympus Corporation (March 2025): Launched a new phased array ultrasonic testing system with AI-based defect recognition, reducing inspection time by 35%.
2. GE Measurement & Control (February 2025): Partnered with Boeing to implement real-time digital twin-based NDT monitoring for aircraft wing structures.
3. Intertek (May 2025): Opened a state-of-the-art NDT lab in Toulouse, France, equipped for radiographic and composite testing for Airbus suppliers.
4. MISTRAS Group (April 2025): Expanded aerospace inspection services with drone-integrated ultrasonic testing for military aircraft maintenance in the U.S.
5. YXLON International (January 2025): Rolled out a new CT scanner optimized for turbine blade and additive manufacturing part analysis.
Events and Implications
• Aircraft Aging and Fleet Modernization: The dual trend of maintaining older fleets and producing new-generation aircraft is fueling inspection frequency.
• Adoption of Composite Materials: Lightweight composites require advanced NDT techniques like ultrasonic phased array and thermography.
• Automation & Robotics: The shift to robotic-assisted inspections reduces human error and improves inspection reach.
• Rise of Digital Twins in Aerospace: Real-time structural monitoring allows predictive maintenance and reduces unscheduled downtime.
• Global Defense Upgrades: Military aircraft maintenance budgets include NDT tool adoption for structural integrity assurance.
Conclusion
The non-destructive testing (NDT) market in aerospace and defense is poised for consistent growth, projected to reach USD 5.74 billion by 2034, up from USD 2.92 billion in 2024, at a CAGR of 7.1%. Driven by increasing regulatory demands, defense modernization, and fleet expansion, the sector is adopting advanced tools such as AI, robotics, and digital twins. North America remains the dominant region, while Asia Pacific is expected to show the fastest growth. Companies that embrace automation, mobility, and digital integration will lead the next generation of aerospace NDT solutions.
This report is also available in the following languages : Japanese (航空宇宙・防衛市場における非破壊検査(NDT)), Korean (항공우주 및 방위 시장의 비파괴 검사(NDT)), Chinese (航空航天和国防市场的无损检测(NDT)), French (Essais non destructifs (END) sur le marché de l'aérospatiale et de la défense), German (Zerstörungsfreie Prüfung (NDT) im Luft- und Raumfahrt- und Verteidigungsmarkt), and Italian (Controlli non distruttivi (NDT) nel mercato aerospaziale e della difesa), etc.
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