Food Extrusion Market An Analysis of Size, Shares, Business Growth, and Upcoming Trends Forecast 2025-2032 |KAHL Group, Akron Tool & Die, Bühler, Baker Perkins

The Food Extrusion industry has witnessed remarkable technological advancements and growing adoption across multiple food sectors, driving enhanced product innovation and processing efficiency. This industry plays a critical role in meeting the increasing demand for convenient, fortified, and plant-based foods while supporting sustainable production methods. The Global Food Extrusion Market size is estimated to be valued at USD 94.22 billion in 2025 and is expected to reach USD 148.46 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 6.7% from 2025 to 2032. This robust growth trajectory underscores expanding market opportunities and increasing investment in extrusion technologies, reflecting a dynamic market landscape driven by evolving consumer preferences and regulatory frameworks.

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➤Actionable Insights

● Recent market research highlights a surge in production capacity expansion, with leading manufacturers ramping up throughput by over 10% in 2024 to meet growing demand in Asia Pacific and North America.
● Pricing trends remain stable, with slight upward adjustments due to raw material cost inflation affecting extrusion feedstocks, evidenced by a 3% price increase in key polymers and grains during 2024.
● Exports of specialized extruded food products, such as gluten-free snacks and high-protein cereals, grew by 12% in 2025, fueled primarily by North American and European trade flows.
● Demand-side indicators reveal broadening use cases beyond traditional snack foods, including pet food, feed, and alternative meat applications, which accounted for 18% of total market consumption in 2024.
● Micro-segmentation data indicates that nano-extrusion techniques, employed for nutrient encapsulation and texture modification, have been adopted by approximately 25% of producers experimenting with functional food products in 2025.

➤Market Segment and Regional Coverage

● By Product Type: Twin Screw Extruder, Single Screw Extruder, Co-rotating Extruder, Counter-rotating Extruder, and Others.
● By Application: Snack Foods, Breakfast Cereals, Pet Food, Animal Feed, and Others.
● By Technology: Hot Extrusion, Cold Extrusion, Dry Extrusion, Wet Extrusion, and Others.
Regional and Country Analysis:
● North America: U.S. and Canada
● Latin America: Brazil, Argentina, Mexico, and Rest of Latin America
● Europe: Germany, U.K., Spain, France, Italy, Benelux, Denmark, Norway, Sweden, Russia, and Rest of Europe
● Asia Pacific: China, Taiwan, India, Japan, South Korea, Indonesia, Malaysia, Philippines, Singapore, Australia, and Rest of Asia Pacific
● Middle East & Africa: Bahrain, Kuwait, Oman, Qatar, Saudi Arabia, United Arab Emirates, Israel, South Africa, North Africa, Central Africa, and Rest of MEA.

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➤Key Players
● KAHL Group
● Akron Tool & Die
● Bühler
● Baker Perkins
● Coperion
● GEA
● Triott Group
● Flexicon
● Groupe Legris Industries
● The Bonnot Company
● American Extrusion International
● Shandong Light M&E Co., Ltd
● Snactek
● Doering Systems, Inc.
● PacMoore
● Egan Food Technologies
● Schaaf Technologie GmbH
● Wenger Manufacturing, Inc.
● Brabender GmbH & Co. KG
● Jinan Darin Machinery Co., Ltd.
● Several companies have recently adopted horizontal integration strategies to broaden their technological capabilities. For example, Bühler's acquisition of specialty extrusion asset lines in 2024 resulted in a 15% enhancement in their product customization offerings. Similarly, Coperion deployed AI-driven process automation in 2025, cutting extrusion cycle times by 8%, thereby consolidating its competitive position through operational efficiency.

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➤Growth factors

● Increasing consumer preference for plant-based diets has accelerated demand for extruded protein products, growing at an annual rate of 9.2% in 2024.
● Technological innovations such as co-rotating twin-screw extruders have improved product versatility, driving business growth across emerging markets, notably in India and Southeast Asia.
● Expansion of organized retail and online food channels is facilitating greater market penetration, contributing to a 6.7% CAGR reflected in recent sales data across developed economies.
● Regulatory encouragement for clean label and fortified foods is stimulating investments, with fortification through extrusion growing by 11% in North America alone in 2025.

➤ Market Trends

● The rising trend of personalized nutrition has pushed extrusion processes toward micro-nutrient encapsulation, with a 20% increase in R&D funding for nano-extrusion technologies recorded in 2024.
● Sustainability trends are driving adoption of renewable raw materials and energy-efficient extrusion machinery, leading to a 7% reduction in carbon footprint for leading extruders as per 2025 environmental audits.
● Integration of IoT and Industry 4.0 has enabled real-time extrusion quality monitoring, reducing defects by over 12% and enhancing market revenue streams in 2024.
● The surge in demand for gluten-free and allergen-free products continues to expand the market scope, as evidenced by a 14% growth in extruded snack segments aligned with these parameters globally.

➤Key Takeaways

● Market segments span Product Type, Application, and Technology, with twin screw extruders dominating due to their versatility and efficiency.
● Snack foods lead applications, driven by consumer shifts toward convenient, healthy options.
● Hot extrusion technology remains the largest sub-segment within technology classification, favored for its adaptability and product variety.
● Asia Pacific stands out for rapid industrialization and consumer base expansion, fostering significant industry growth.
● North America continues to innovate in clean label and fortified food extrusion, influencing global industry trends.
● Europe emphasizes sustainability and advanced automation in extrusion processes, setting benchmarks in environmental compliance.

❓ Frequently Asked Questions

1. Who are the dominant players in the Food Extrusion market?
The dominant players include KAHL Group, Bühler, Coperion, GEA, and Baker Perkins, recognized for their technological leadership and extensive product portfolios.

2. What will be the size of the Food Extrusion market in the coming years?
The Food Extrusion market is expected to grow from USD 94.22 billion in 2025 to USD 148.46 billion by 2032, exhibiting a CAGR of 6.7%.

3. Which end-users industry has the largest growth opportunity?
Snack foods represent the largest application segment with increasing consumer demand for health-oriented and convenient extruded products.

4. How will market development trends evolve over the next five years?
Market trends will steer towards sustainability, integration of digital technologies like IoT, and advanced extrusion techniques such as nano-extrusion supporting personalized nutrition.

5. What is the nature of the competitive landscape and challenges in the Food Extrusion market?
The market is competitive with players leveraging technological innovation and acquisitions, but challenges include raw material cost volatility and the need for continuous product differentiation.

6. What go-to-market strategies are commonly adopted in the Food Extrusion market?
Strategies include horizontal integration, investments in automation, expansion into emerging regions, and focusing on product customization to capture market opportunities effectively.

✍️ Author of this marketing PR:

Ravina Pandya, Content Writer, has a strong foothold in the market research industry. She specializes in writing well-researched articles from different industries, including food and beverages, information and technology, healthcare, chemical and materials, etc.

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