openPR Logo
Press release

Ceramic Polymer: Restoration of ensilage tank with Proguard CN-1M – effective protection against chemical influences and abrasion

03-14-2016 02:52 PM CET | Industry, Real Estate & Construction

Press release from: Ceramic Polymer GmbH

Above: Washed-out-concrete-effect?  - caused by aggressive acids in the ensilage. Below: Coated wall area

Above: Washed-out-concrete-effect? - caused by aggressive acids in the ensilage. Below: Coated wall area

Heidelberg/Germany: The ensilage tank of a huge biogas plant showed extremely heavy concrete erosions due to high chemical attack from the fermentation material. The concrete substrate had to be refurbished urgently to ensure the functionality of the tank and prevent disastrous leakages. Henceforth, the product PROGUARD CN-1M protects the concrete reliably against chemical attack.

It is a fact; uncoated concrete does not suffice for long-term operation against chemical attack! Through the microbiological decomposition process and the acidic environmental conditions ensilage, biogas and biomass cause an extreme chemical load for the concrete substrate. A high performance coating is required to protect against serious concrete damage.

The ensilage tank showed advanced concrete erosions down to the steel reinforcement, induced by biogenic sulfuric acid attack (BSA). Thus, the steel was exposed to high corrosion risk; immediate action was required.

Technical details

Project: Refurbishment of a concrete tank for biogas ensilage
Size of the tank: Height of 5 m, diameter of 4.5 m
Storage medium: Renewable raw materials, manure, slurry with a pH-value of 4-5
Coating product: PROGUARD CN-1M
Application of the coating: K. H. Strohbeck GmbH & Co. KG, Kernen-Stetten/Germany

Firstly, the surface was grit blasted to remove loose concrete. Then the tank could be restored with conventional concrete grout.

Afterwards the walls were undercoated with the concrete-primer CP-SYNTHOFLOOR BETA 8016 and lightly sprinkled with quartz sand to achieve an anchorage profile for the protective coating.

The application of the high-grade chemically resistant coating PROGUARD CN-1M was conducted by airless spraying in a single layer with a thickness of 600 µm. One application procedure is enough to accomplish a reliable protection against aggressive chemical attacks and abrasion damages.

The further process within this extensive restoration was the floor treatment. The repaired concrete was also primed and sprinkled with quartz sand. In this area the product PROGUARD CN-1M was easily applied with a rubber squeegee.

The Ceramic Polymer GmbH produces high-quality, solvent-free protective coatings for different kinds of industries. Due to the integration of microscopic ceramic and other special particles, coating systems with outstanding physical properties such as excellent chemical resistances, high temperature stabilities and extreme abrasion resistances are generated.
The Ceramic Polymer coatings are applied directly on the blasted substrate (e.g. steel, stainless steel, concrete) without the previous use of a primer. In this way extreme adhesion is achieved.
The scopes of the Ceramic Polymer coatings are for instance all kinds of storage tanks, pipelines or process vessels for the oil & gas industry as well as different maritime constructions, waste water or drinking water applications.

Ceramic Polymer GmbH
Stephanie Wuensch
Daimlerring 9
DE-32289 Roedinghausen / Germany
+49 (0)5223-96276-0
swu@ceramic-polymer.de
www.ceramic-polymer.de

This release was published on openPR.

Permanent link to this press release:

Copy
Please set a link in the press area of your homepage to this press release on openPR. openPR disclaims liability for any content contained in this release.

You can edit or delete your press release Ceramic Polymer: Restoration of ensilage tank with Proguard CN-1M – effective protection against chemical influences and abrasion here

News-ID: 325822 • Views: 589

More Releases from Ceramic Polymer GmbH

Ceramic Polymer: NORSOK M-501 - The Coatings for Offshore Requirements
New Product Line for demanding Offshore Areas Regarding suitability of protective coatings for the offshore industry, the system classification NORSOK M-501 is the most important standard for the assessment of product reliability. The specific coatings feature extreme mechanical resistances and provide long-lasting corrosion protection at durable sea water and weather exposure also within the tidal and splash zone. NORSOK M-501, Edition 6 - System 1 and System 7B Ceramic Polymer provides high-quality 2
Ceramic Polymer: 15 Dump trailers coated with PROGUARD CN-1M – durable protect …
Up to now, the high-performance coating PROGUARD CN-1M was used for 15 special dump trailers from OptiTwin GmbH, manufacturer of utility vehicle for agriculture industry. The highly resistant internal coating was applied by the experiences partner, Reinken Company for blasting and coating technology located in Garrel/Germany. PROGUARD CN-1M provides long-term protection for the aluminum substrates against enfluences of liquid manure and solid animal residues. The specific dump truck ”OptiTwin“
Ceramic Polymer: Coating of copper block heat exchanger by flood method with low …
The company “Zacosin® the surface experts”, located in Gladbeck/Germany, is specified on surface protection of different devices and plant components as well as the wide scope of thermal process technology. For several years, the product PROGUARD CN-1M is applied for new coating or repair of coolers and water chambers made of copper, steel or cast aluminum. Furthermore, the system is used as sealing of thermal coated, enameled heat exchanger. The
Ceramic Polymer: External coating of a huge universal tank in Czech Republic
Czech Republic: The external coating of the large tank, which is part of a well-known car manufacturing company, was renovated effectively with the products CERAMIC-POLYMER STP-EP and PROGUARD 169(37). The combination of the primer and top coat provides beside a simple application a durable protection against corrosion – even at extremely corrosive environmental conditions. The tank has a height of 25 meters and is used within the car factory as a

All 5 Releases


More Releases for Above:

Olympic Sports from Above by aerial photographer
A Sydney based aerial photographer Brad Walls, known as Bradscanvas has been working on a body of work that uses a drone to capture Olympic sports from above. In 2019, after being inspired by aerial artists that focus on higher elevation compositions, Brad began an ongoing project to capture people from a lower elevation in what he defines “the aerial portrait ‘sweet spot’, too high for handheld DSLRs but low enough
TSG6 Antibody Market to Record an Exponential CAGR by 2026(TSG6 antibody market …
TSG6 Antibody Market: Introduction TSG6 antibody, also referred to as TNF stimulated gene 6, is a secreted protein belonging to the hyaladherin family. TSG6 antibody facilitates activity of serine protease inhibitors. Expression of TSG6 antibody is used across a multitude of signaling molecules, particularly tumor necrosis factor. TSG6 antibody also interacts with several matrix associated molecules including versican, aggrecan, fibronectin, thrombospondin (1&2) and pentraxin-3. TSG6 Antibody Market: Dynamics Sales of TSG6 antibody are
Dunlap Industries, Inc. Names Recipient of Above and Beyond Award
Dunlap, Tennessee, February 19, 2018 – Each year a Dunlap Industries employee is recognized by their peers as the individual who has most consistently and extraordinarily demonstrated the willingness to do whatever it takes to satisfy the customer’s needs. This year, Leoma Cribbs, Purchasing and Inventory Manager, is the recipient of the Above & Beyond award. After returning home from an emergency trip to the hospital earlier in the day,
Above-average growth for Kögel in 2011
Burtenbach, 31 January 2012 Last year Kögel sold 11,960 units and increased turnover by 130 per cent Exports accounted for 67 per cent of sales "Never before have we had so much innovative energy" – Thomas Heckel According to the VDA – the German Association of the Automotive Industry – Kögel achieved an above-average rate of growth in the 2011 financial year. Turnover at the renowned trailer specialist more than doubled in the
Above & Beyond Unlimited Cleaning Launches New Site
The Mold Experts Website to Remember When it comes to mold remediation and removal, there's no time to waste searching for comprehensive service. Finding experts to conduct mold related and water restoration services in the state of New Jersey is as simple as going to http://www.abmoldremediationnj.com, a website with complete information about mold remediation and water restoration issues. The website is new but the experience in this field isn't. Peruse the
China's Trade Surplus Soars Above Expectation
China’s trade surplus in the month of April has been announced as $11.4bn despite analysts predicting a figure in the range of $3bn. New York, US, May 12, 2011 -- The figures show that the exports from China are far surpassing the imported goods, with figures including a 29.9% growth in exports from April last year. Data shows that import growth has slowed down to 21.8% despite being higher in the